High-Speed Solar Structure Channel Roll Forming Machine for PV Mounting Systems
The Solar Structure Channel Roll Forming Machine is designed to continuously process metal coils into specific cross-sectional shapes through cold bending and rolling processes, such as C-shaped steel, U-shaped steel, Z-shaped steel, and other core structural components of photovoltaic brackets. This equipment can provide stable, efficient, and accurate support production solutions for large-scale ground power stations, distributed rooftop photovoltaics, and industrial and commercial building photovoltaics projects.
Superior Features：
1. High precision molding: millimeter level standard, ensuring power station safety
2.Efficient automated production: full process integration, doubling production capacity
3.Significant energy conservation and cost reduction: Green manufacturing, economic returns
4.Flexible customization: One machine for multiple uses, adaptable to diverse needs
Pattern diagram：
Widely applicable scenarios: from the ground to the roof, comprehensive coverage
The Solar Structure Channel Roll Forming Machine is widely used in various photovoltaic projects:
• Large scale ground photovoltaic power plants: produce standardized brackets with high strength and large specifications (6-12 meters) to meet the needs of large-scale power plant construction.
• Roof distributed photovoltaics: flexible processing of short sizes and irregular brackets to adapt to complex roof spatial layouts.
• Agricultural photovoltaic complementary power station: adapted to the support requirements under different terrain and environmental conditions.
• Photovoltaic bracket manufacturer: As a core production equipment, it supports the standardized and large-scale supply of bracket products.
Main components:
Part 1: 5T Hydraulic Decolier
1.Loading capacity：5T
2.Coil inner diameter：470-520 mm (adjustable)
3. Expansion type： Hydraulic expansion, passive working
4. Press arm： With press arm to keep the coil from loosing
5. Remote control： With remote control for easy operation
Part 2: Main roll forming machine
1.Machine frame： Steel plate welded, with iron cast molding frame
2.Feeding roller：One pair
3.Guiding roller：2 sets
4.Shaft material：45# STEEL with tempering
5.Shaft diameter：75mm & 80mm
6.Roller material：Cr12 -Tolerance +/- 0.02mm - with quenched treatment
7.Rolling station：26 stations
8.Work speed：About 20m/min, speed is adjustable
9.Bearing brand：Chinese famous brand HRB
10.Motor power：11 kw +11 kw +22 kw, totally 3 sets
11.Voltage：380V,50Hz,3Ph , as reques
12.Transmission：By gearbox
Part 3: Hydraulic system
1.Feature：The cutter with different sizes according to the product dimension
2.Work type：Servo motor drived flying cutting system, hydraulic
3.Hydraulic power：11 kw*3 sets (with accumulator) + 7.5 kw
4.Driving method：By pillar type Cylinder
5.Cutter material：GB-Cr12mov with quenched treatment
6.Cutting feature：Hydraulic flying punching & cutting. When the machine punching & cutting the machine will not stop
Part 4: PLC Control system
1.Screen type：Touch screen & buttons
2.Screen brand：Delta brand
3.Screen language：English/Chinese, as request
4.Low pressure electrical part：Schneider
5.Encoder：Omron
Part 5: Receive table
1.Table quantity：1 set
2.Length：6 meter
3.Type：Automatic turn over the product, manually takeoff
Contact us：
The global photovoltaic industry is facing unprecedented development opportunities. As the backbone supporting green energy, the manufacturing level of solar photovoltaic brackets directly affects the success or failure of every photovoltaic project. The Solar Structure Channel Roll Forming Machine provides reliable production solutions for photovoltaic bracket manufacturers with core advantages such as high-precision molding, efficient automation, significant energy saving and cost reduction, and flexible customization.
From ground power stations to rooftop photovoltaics, from standardized mass production to personalized customization, this equipment is helping more and more photovoltaic companies around the world increase production capacity, reduce costs, and ensure quality. In the great journey towards carbon neutrality worldwide, Solar Structure Channel Roll Forming Machine We are willing to work hand in hand with every photovoltaic practitioner to build the strongest foundation for green energy.
