High precision Square Downspout Roll Forming Machine For Drainage Systems
The Square Downspout Roll Forming Machine is a specialized cold bending equipment used to produce the core component of building roof drainage systems - square downspouts. This device uses cold bending and rolling technology to continuously shape metal coils into specific shapes and sizes of square downspouts at room temperature, which are widely used in rainwater drainage systems for residential, commercial, industrial plants, and municipal engineering.
Core technical features：
1 .High precision multi roll forming system
The equipment adopts 22 sets of high-strength forming rollers, which are made of 45 # steel. After quenching and tempering treatment, the surface is plated with hard chromium (coating thickness 0.05-0.07mm), which has extremely high wear resistance and corrosion resistance. The multi-stage adjustable roller design can accurately shape various specifications of square downspouts with side lengths ranging from 50mm to 150mm and wall thicknesses ranging from 0.3mm to 0.8mm. In terms of molding accuracy, the deviation of the finished product's cross-sectional dimensions can be controlled within ± 0.3mm, with uniform wall thickness and regular cross-section, ensuring tight interface fit and excellent drainage sealing.
2.Intelligent PLC Control System
The equipment is equipped with an industrial grade PLC control system and a color touch screen human-machine interface, supporting one click start, parameter setting, and fault diagnosis functions. The operator can preset parameters such as the length of the downspout, cutting length, and forming speed, and the system automatically controls the entire process from unwinding to forming. Multiple specification parameters can be stored in memory, and when changing the mold, only adjusting the forming roller or replacing the dedicated mold is needed, greatly reducing the mold changing time. It can be easily operated by 1 to 2 people.
3.Efficient hydraulic cut-off system
The equipment is equipped with a high-pressure hydraulic cutting system (hydraulic station power of 5.5 kW), combined with an adjustable cutting device, and the cutting length error is controlled within ± 2mm. The finished product has a smooth cut, no burrs, and consistent dimensions. Some models use flying saw cutting method, with a cutting accuracy of ± 1mm. The cutting tools are made of Cr12Mov die steel, with a service life of over 1 million times.
4 .Fully automatic continuous operation
The equipment consists of a unwinding device, a guiding feeding system, a forming host, a cutting device, a PLC control system, and a finished product rack. From metal coil to finished square downspout, the entire process is fully automated - automatic unwinding, precise feeding, continuous forming, cutting to length, and automatic unloading. The molding speed can reach 0-20m/min, supporting 24-hour continuous production, and the annual production capacity easily exceeds 100000 meters.
Widely applicable fields：
• Civil Buildings
The roof rainwater drainage system for villas, high-rise residential buildings, and rural self built houses can produce square downspouts made of various materials such as colored coatings and galvanized coatings, balancing drainage function and building decoration effect. The square downspout has a modern and decorative feel, and can better integrate with the building facade.
• Industrial Buildings
The roof drainage system of steel structure factories, warehouses, workshops and other large-span buildings is suitable for the drainage needs of large-span buildings. The equipment can process various materials such as galvanized steel, color coated steel, aluminum alloy, etc.
• Public Buildings and Municipal Engineering
Roof drainage of large public buildings such as shopping malls, office buildings, sports centers, and exhibition halls; High rise residential and commercial complexes, prefabricated buildings, and modular houses; Municipal landscape and public facilities, such as vertical drainage of pedestrian overpasses, organized drainage of bus stops, drainage of landscape corridors, etc.
Pattern diagram：
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.3-0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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22 rows(As your requirement)
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Diameter of shaft
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75mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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400 H steel
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Drive
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Chain transmission
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Dimension(L*W*H)
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8500*1000*1200(customize)
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Weight
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5.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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0-20m/min
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Speed is adjustable according to customer’s request.
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Machine photo:
Contact Us：
As the core equipment for the production of building drainage systems, the square downspout cold bending forming machine is becoming an indispensable manufacturing solution in the global building drainage industry due to its outstanding advantages such as high-precision forming, intelligent automation control, and efficient continuous production. Against the backdrop of sustained development in the construction industry and continuous promotion of urban infrastructure construction, square shaped downpipe forming equipment will usher in a broader market space, providing building materials production enterprises with efficient, stable, and economical downpipe production solutions.
