Metal Deck Roll Forming Machine Steel Floor Deck Roll Forming Machine

Product Introduction:

At the moment of the rapid development of the construction industry, floor bearing machine has become the core equipment of production with its excellent performance, and its simple and efficient operation process makes production even more powerful. Mastering the operation of floor slab machines allows you to easily start the production journey of high-quality floor slabs.
The operation process of the floor slab machine begins with preparation. First, operators need to inspect the raw materials to ensure that the specifications and materials of the metal sheets meet the production requirements and avoid affecting the final product quality due to raw material problems. Subsequently, the raw materials are smoothly placed on the machine's feeding rack, and the position of the feeding device is adjusted to ensure smooth plate transportation. At the same time, according to the model of the floor bearing plate required for production, select the appropriate mold and install it in place, and input the corresponding parameters through the CNC system, including the length, width and other key data of the floor bearing plate, to make accurate settings for subsequent production.
Once the preparation is complete, the machine can be started to the automatic production stage. Press the start button, and the machine's feeding device will feed the raw materials into the forming mechanism at a uniform speed. In the forming mechanism, after continuous rolling of multiple rolls, the metal sheet is gradually processed into a preset floor bearing plate cross-sectional shape. The entire molding process is precisely controlled by the CNC system to ensure that every step of rolling is accurately in place, and the size and shape errors of the floor bearing plate are controlled within a very small range.
When the floor bearing plate reaches the set length, the machine's cutting device will automatically start to accurately cut off the floor bearing plate. The cut floor slabs are sent out through a conveyor and the operator only needs to do a simple collection and sorting at the discharge port. During the production process, operators can monitor the production status in real time through the machine's display screen, including feeding speed, forming pressure, cutting accuracy and other parameters.
After production, the operator needs to turn off the power of the machine and clean and inspect the machine. Clean the surface of the machine from impurities and debris, check the operating status of each component, and ensure that the machine is in good condition and ready for the next production.
The operation process of the floor bearing machine is interlocking, but simple and easy to understand. Even novice operators can get started quickly with simple training. Its automated production mode not only reduces the tedious manual operation, but also greatly reduces the probability of human error, so that each batch of floor slabs can maintain consistent high quality.
Choosing Zhongtuo floor plate bearing machine not only has efficient and high-quality production capacity, but also enjoys the easy experience brought by simple operation. Let the floor bearing machine become your right-hand man in production, easily cope with the floor bearing board needs of various construction projects, and open a new chapter of efficient production!

Product Attributes :

1.Formed Material
GI
Thickness:0.7-1.2mm  Width:1220mm (as request)
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
33 rows(As your requirement)
 Diameter of shaft
90mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
400 H steel
Drive
Chains transmission
Dimension(L*W*H)
15000*1800*1600(customize)
Weight
15T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
11KW*2 sets,Siemens brand
Hydraulic system power
7.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
15-20m/min
The speed is adjustable

 

Significant advantages:

1.High degree of automation:
The floor bearing board machine adopts an advanced CNC system, which can automatically complete a series of processes from raw material feeding, forming to cutting, greatly reducing manual operation. This not only reduces labor costs, but also avoids errors caused by human factors, ensuring the stability and consistency of product quality.
2.Efficient production:
Compared with traditional manual or semi-mechanized production methods, the production efficiency of floor slab machines has been greatly improved. It can produce a large number of floor slabs per hour, which can meet the large demand for floor slabs in large-scale construction projects and effectively shorten the production cycle.
3.Versatility:
A high-quality floor slab machine usually has a production capacity of multiple models and specifications, and by changing different molds and adjusting parameters, it can produce different cross-sectional shapes and sizes of floor slabs to adapt to the requirements of various building designs, with strong flexibility and versatility.
4.High product quality:
During the production process, the floor plate machine can accurately shape and process the plate, so that the produced floor plate has high dimensional accuracy and good mechanical properties. The surface of the floor bearing slab is flat and smooth, with strong resistance to compression and folding, and can provide solid and reliable support for the building.

Wide application:

1.Industrial Buildings:
In industrial plants, warehouses and other buildings, the floor plates produced by floor plate machines are widely used as floor and roof load-bearing structures. Since industrial buildings often have high requirements for load-bearing capacity and construction progress, floor bearing plates can be installed quickly and can withstand large loads, which well meets the needs of industrial buildings.
2.Commercial buildings:
In commercial buildings such as shopping malls, office buildings, and hotels, floor bearing plates also play an important role. It can be used as a load-bearing component of the floor, and at the same time, its thin and light characteristics can reduce the weight of the building and increase the use space of the building, which is in line with the pursuit of space utilization in commercial buildings.
3.Civil buildings:
In some multi-storey and high-rise residential buildings, the floor plates produced by floor plate machines are also gradually applied. It can speed up the construction schedule, shorten the construction period of the residence, and allow residents to move in faster. Moreover, the good performance of the floor bearing panel can also ensure the structural safety and living comfort of the house.
With its advantages of high automation, high production efficiency, and good product quality, floor bearing machine has a wide range of applications in many construction fields such as industry, commerce, and civil use. Choosing the right floor bearing machine can bring efficient and high-quality construction guarantee to construction projects, and is an important choice for the construction industry to enhance its competitiveness.

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Judy Liu
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Judy Liu