Villa Light Gauge Steel Roll Forming Machine for Construction
Today, with the rapid development of light steel villas, prefabricated residences, vacation homes, modular buildings, and low rise commercial buildings, light steel keel (Light Gauge Steel), as the core material of building skeleton, directly determines the project delivery speed and building quality in terms of molding quality, production efficiency, and specification flexibility. Traditional equipment often faces problems such as slow changeover, unstable accuracy, dependence on manual punching and cutting, and limited production capacity. Our Villa Light Gauge Steel Roll Forming Machine for Construction is designed for high-speed, precision, and automated production of light steel joists for villas and prefabricated buildings. It integrates unwinding, leveling, servo feeding, punching, forming, automatic cutting, and stacking, helping customers achieve multi specification, batch, and flexible production.
Core advantages: High speed precision, flexible changeover, building grade quality
1.High speed continuous production significantly increases production capacity
Adopting optimized roller pattern design, servo/variable frequency drive, and high-speed transmission structure, the typical forming speed can reach 15-40 m/min, depending on the plate thickness, cross-sectional specifications, punching complexity, and configuration. The entire line runs continuously, suitable for large-scale villa projects and prefabricated building orders.
2.High precision light steel keel forming
Multi pass precision rollers and rigid frames ensure the stability of the flange, web, and edge dimensions of light steel keels such as C-shaped, U-shaped, and groove shaped. The finished product has good straightness, minimal distortion, and accurate angles, meeting the high-precision requirements of building assembly.
3.Flexible punching and precise cutting to length
PLC control combined with servo feeding and high-precision encoder ensures accurate length measurement; Hydraulic or servo punching can complete the processing of circular holes, elongated holes, installation holes, pipe holes, etc., with consistent hole positions, smooth cutting without burrs, and reducing on-site secondary processing.
4.One machine with multiple specifications, quick changeover
By using quick change rollers, molds, and formula storage, light steel keels with different widths, heights, thicknesses, and edge forms can be produced to adapt to different parts such as wall frames, floor slabs, and roof trusses. By calling parameters on the touch screen, orders can be switched, suitable for multi variety and flexible production.
5.Intelligent control, user-friendly operation
The entire line is controlled by PLC and touch screen, with interfaces for parameter storage, formula calling, fault alarm, production statistics, and remote technical support. Operators can quickly get started after training, reducing reliance on skilled workers.
6.Stable and durable, easy to maintain
The rolling mill is made of high-quality alloy steel, which has undergone heat treatment and precision machining, and has strong wear resistance; Key components are easy to maintain, equipped with safety protection, emergency stop protection, and overload protection, reducing downtime and overall usage costs.
Product Attributes :
| 1.Formed Material | PPGI,GI | Thickness:0.8-2.0mm |
| 2.Decoiler | Hydraulic decoiler | 6 tons |
| 3.Main body | Roller station | 20rows(As your requirement) |
| Max width of strip steel | 400 mm | |
| Shaft material | 40Cr, after CNC processing | |
| Leveling device | 2 groups for upper and 3 groups for down | |
| Drive | chains with tension stabilization device | |
| Dimension(L*W*H) | 9500*1600*1600mm | |
| Weight | 6T | |
| 4.Cutter | Automatic | Gcr12 steel |
| 5.Power | Motor Power | 7.5KW |
| Hydraulic system power | 5.5KW | |
| 6.Voltage | 380V 50Hz 3Phase | As your requirement |
| 7.Control system | Electric Box | Customized(famous brand) |
| Language | Support multiple languages | |
| PLC | Can set batch, length, quantity, etc. | |
| 8.Forming Speed | 0-20m/min | The speed is adjustable |
Applicable materials and typical specifications：
Suitable for light steel materials such as galvanized steel coils and cold-rolled steel coils.
Typical thickness range: 0.8-2.0 mm; typical width range: 50-400 mm; length can be customized according to the order.
The cross-sectional dimensions, punching schemes, and edge forms of C-shaped, U-shaped, and groove shaped products can be customized according to customer drawings and building system requirements.
Application Industry：
Light steel villas, prefabricated residences, vacation homes, modular buildings, low rise commercial buildings, agricultural facilities, roof and wall systems, floor and roof truss systems, elevator shafts, temporary buildings, etc.
Why choose our villa light steel keel forming machine?
We not only provide equipment, but also offer a complete solution for the production of light steel building keel. From process analysis, section optimization, hole design, roll mold development, sample trial production, to installation and debugging, operation training, and after-sales support, we accompany you throughout the entire process. Each device undergoes strict testing before leaving the factory to ensure rapid production and stable operation upon arrival at the customer's site.
Common problem:
Q1: What specifications of light steel keel can this equipment produce?
A: We can produce various types of light steel keels such as C-shaped, U-shaped, and groove shaped, with a typical thickness of 0.8-2.0mm. The width and height can be customized according to customer drawings.
Q2: How fast is the molding speed?
A: The typical speed is 0-20 m/min, depending on the thickness of the plate, cross-sectional specifications, punching complexity, and cutting method. Higher speed solutions can be customized as needed.
Q3: How to ensure punching and cutting accuracy?
A: Adopting PLC control, servo feeding and high-precision encoder, combined with hydraulic or servo punching and fixed length cutting, the consistency of hole position and length is good.
Q4: Is it troublesome to change the model?
A: Adopting fast changing rollers/molds and formula storage, the touch screen can call parameters to switch orders, and the change of type is fast, suitable for flexible production of multiple varieties.
Q5: Does it support automatic stacking and connected production?
A: Support. Optional automatic stacking, conveyor line, and upper computer management system to achieve continuous production with fewer people.
Q6: How to submit AFQ?
A: Please contact us by phone, email or official website form, indicate "AFQ inquiry", and attach material, keel section drawings, hole requirements and production capacity targets. We will provide you with exclusive solutions and quotations as soon as possible.
Submit AFQ immediately to obtain the production plan for villa light steel keel
If you are looking for a truly efficient, precise, and stable Villa Light Gauge Steel Roll Forming Machine for Construction, please feel free to contact us.
Submit AFQ (Ask For Quote), and our engineers will recommend suitable models, roll molds, punching and automatic stacking configurations to help you produce light steel villas and prefabricated buildings faster, more accurately, and more worry free.
