C channel Steel high speed high quality Roll Forming Machine with Automatic stacker
In the rapid development of the modern construction industry, C-shaped keel, as an important supporting material, is widely used in building structures such as ceilings and partitions. As a key equipment for producing C-shaped keels, the performance of the C-shaped keel machine directly affects the quality and production efficiency of C-shaped keels.
Slotted Track profile:
Product Attributes :
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1.Formed Material
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Galvanized steel, Aluzinc
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Thickness: 0.2-0.8 mm, support customization.
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2.Decoiler
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Hydraulic automatic decoiler
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Hydraulic expansion, can save labor, easy and fast operation.
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3.Main body
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Roller station
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11 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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Cr12, with heat treatment HRC 58-60
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Machine frame
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Iron cast molding frame
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Machine body
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Thick steel plate welded
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Transmission
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By gearbox, as per customer's requirement
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Production line speed
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0-70/min
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4.Cutter
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Automatic
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Flying cutting.
Cutter material: cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11 KW
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Hydraulic system power
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7.5 KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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0-70 m/min(customized)
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Has different speed designs for optional
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Machine Introduction: Precise Structure, Automated Process：
The C-shaped keel machine is a specialized mechanical equipment used to process metal sheets into C-shaped keels. Its structure is precise and mainly consists of a feeding mechanism, a guiding mechanism, a forming mechanism, a punching mechanism, a shearing mechanism, and a control system.
The feeding mechanism is responsible for smoothly releasing the rolled metal sheets to ensure the continuity of subsequent processing. The guiding mechanism is like a precise guide, guiding the metal sheet to enter the forming mechanism along the correct path, avoiding the sheet from deviating and affecting the processing accuracy. The forming mechanism is the core part of the C-shaped keel machine, consisting of multiple sets of symmetrical rollers arranged in a specific trajectory. As the metal sheet passes by, the rollers gradually roll and bend the sheet, forming a C-shaped cross-sectional shape.
The punching mechanism can punch various sizes of holes at specific positions on the C-shaped keel according to production needs. These holes are mainly used for connecting the keels and fixing them to other building components. The cutting mechanism can accurately cut the formed C-shaped keel according to the preset length to obtain a finished product that meets the requirements.
The control system is the "brain" of the C-shaped keel machine. The operator inputs relevant parameters through the control panel, such as the size of the keel, the position and quantity of punching holes, the length of cutting, etc. The control system will automatically control various mechanisms to work together and complete the entire production process.
Machine features: efficient and precise, strong adaptability：
1.High degree of automation and excellent production efficiency
The C-shaped keel machine adopts a fully automated production mode, from feeding, guiding, forming, punching to shearing of metal sheets, the entire process does not require excessive manual intervention, greatly reducing manual operation time and labor intensity. Compared with traditional handmade or semi automated production methods, its production efficiency has been significantly improved, and it can produce a large number of C-shaped keels in a short period of time to meet the needs of large-scale construction projects.
2.High processing accuracy and stable product quality
Due to the precision machining and debugging of each component of the C-shaped keel machine, especially the rollers of the forming mechanism and the cutting tools of the shearing mechanism, they have extremely high precision. During the production process, metal sheets can be accurately bent and formed under the action of rolling mills, and the position and size of punching holes are also very precise. The length error of the cut keel is extremely small. This ensures that the produced C-shaped keels have consistent dimensions, regular shapes, stable and reliable quality, and can well meet the precision requirements of construction for keels.
3.Wide adaptability to meet diverse needs
The C-shaped keel machine has strong adaptability and can process metal sheets of various materials, such as galvanized steel plates, cold-rolled steel plates, etc. At the same time, by replacing different rolling mill molds and adjusting relevant parameters, C-shaped keels of different specifications and sizes can also be produced to meet the diverse needs of different construction projects. Whether it is a small keel used for ordinary residential buildings or a heavy-duty keel used for large commercial buildings, the C-shaped keel machine can easily handle it.
4.Easy to operate and maintain
The control system design of the C-shaped keel machine is user-friendly, with a simple and easy to understand operating interface. Operators can master the operation skills proficiently through simple training. Moreover, the layout of each component of the machine is reasonable, making it easy for daily inspection, maintenance, and upkeep. Some vulnerable parts are easy to replace, which can effectively reduce machine downtime and improve equipment utilization.
Application field: Multi skilled professionals in the construction industry：
1.Commercial building field
In commercial buildings such as shopping malls, office buildings, and hotels, C-shaped keels are widely used for ceiling systems. Due to the high aesthetic and safety requirements of commercial buildings for suspended ceilings, the high-precision C-shaped keel produced by the C-shaped keel machine can ensure the flatness and stability of the ceiling. At the same time, its good load-bearing capacity can support various ceiling decoration materials, such as gypsum board, aluminum buckle board, etc. In addition, in the partition wall engineering of commercial buildings, C-shaped keel also plays an important role. When combined with materials such as gypsum board, the partition wall formed has the advantages of light weight, good sound insulation effect, and fast construction speed.
2.Industrial construction field
Industrial buildings such as factories, warehouses, and workshops have high requirements for the strength and durability of building structures. The C-shaped keel produced by the C-shaped keel machine has high strength and good toughness, which can meet the load-bearing requirements of industrial buildings. In the roof and wall systems of industrial buildings, C-shaped keels can be used as supporting skeletons, combined with materials such as color steel plates, to form a sturdy and durable enclosure structure that resists the erosion of natural factors such as wind and rain.
3.Residential construction field
In residential buildings, C-shaped keels are mainly used for indoor ceilings and partitions. With the increasing demand for living environment, C-shaped keels have been widely welcomed due to their environmental friendliness, aesthetics, and ease of construction. The suspended ceiling built with C-shaped keel can hide pipelines, making the indoor space more tidy and beautiful; The partition wall made of it can flexibly divide indoor space and is easy to disassemble, making it convenient for future decoration and renovation.
The C-shaped keel machine has become an indispensable and important equipment in the construction material production industry due to its precise structure, efficient and precise performance, and wide application fields. It not only improves the production quality and efficiency of C-shaped keels, but also provides strong support for the development of the construction industry, playing an important role in promoting the industrialization process of construction.
