Full Automatic Metal Slotted Solar Strut Channel Roll Forming Machine
Full Automatic Metal Slotted Solar Strut Channel Roll Forming Machine is a specialized production line used to continuously process steel coils into U-shaped or C-shaped channel steel with installation slots. These channel steels are the main structural components of the solar photovoltaic panel installation system.
Its core process flow is fully automated, from steel coil unwinding, leveling, servo punching, to roll forming, follow-up cutting, to finished product cutting in one go.
Main application scenarios:
The core mission of this device is to serve the rapidly growing solar photovoltaic industry.
• Solar photovoltaic power plants:
This is the most important application area. The produced channel steel is the core skeleton used to fix and support solar photovoltaic panels in utility scale solar power plants and rooftop distributed photovoltaic systems. According to statistics, every megawatt (MW) of utility scale solar energy project requires 2.5 to 4.5 tons of such support channel steel.
• Architecture and Mechanical and Electrical Installation:
In addition to photovoltaics, the channel steel produced by this equipment is also widely used for building seismic supports, electrical and data cable trays, and supporting and fixing HVAC pipelines.
Product Attributes :
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1.Formed Material
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GI
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Thickness:1.5-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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120mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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customize
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Weight
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About 6.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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20m/min(customized)
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Speed is adjustable according to customer’s request
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Pattern drawing：
Core Features:
1.Specially optimized for solar energy projects:
Unlike ordinary channel steel machines, it is designed to meet the stringent requirements of photovoltaic projects. For example, its punching accuracy can reach ± 0.5mm, ensuring perfect matching between photovoltaic fixtures and connectors; The height of punching burrs can be controlled within<0.15mm to avoid scratching the aluminum subframe.
2.High precision and efficient production:
• High precision punching: using servo feeding and high-speed hydraulic or rotary punching to ensure precise slot position.
• Fast production speed: The molding speed can usually reach 10-20 meters per minute, and some models can reach 25 meters per minute.
3.Highly automated and intelligent control:
• The entire line is centrally controlled by PLC (programmable logic controller) and touch screen human-machine interface (HMI).
• The operator can preset parameters such as product length, quantity, punching position, etc. on the screen. The equipment can automatically run and support one click changeover, saving up to 50 different product formulas.
4.Flexible production, one machine for multiple purposes:
• By adjusting the equipment, multiple specifications of solar brackets can be produced, such as 41x21mm, 41x41mm, 41x62mm, etc.
• It can handle various materials such as galvanized steel, stainless steel, cold/hot rolled steel, etc., with a thickness range usually from 1.5mm to 3.0mm.
5.Durable and sturdy, with quality assurance:
• The core roller is made of high-quality mold steel such as GCr15 and Cr12, and has undergone vacuum quenching treatment, with a hardness of up to HRC 58-62, making it extremely wear-resistant.
• The body is welded with high-strength steel plates and tempered to eliminate internal stress, ensuring long-term use without deformation.
Contact Us：
The Full Automatic Metal Slotted Solar Strut Channel Roll Forming Machine is a key equipment in the construction of solar power infrastructure. It efficiently converts metal coils into precision support channel steel required for photovoltaic panel installation through high-speed, fully automatic, and high-precision continuous forming processes. Its precision, flexible changeover capability, and strong automation level optimized specifically for solar energy projects make it an indispensable production tool to meet the rapidly growing demand for renewable energy installations worldwide.
