High-Precision R101 Trapezoidal Roof Roll Forming Machine for Metal Roofing Panels
The High-Precision R101 Trapezoidal Roof Roll Forming Machine for Metal Roofing Panels is a high-precision automated cold bending equipment designed specifically for producing R101 trapezoidal roof panels. This equipment adopts a multi roll progressive cold bending process to continuously process metal raw materials such as color coated steel coils, galvanized steel coils, aluminum magnesium manganese coils, etc. into roof panels with trapezoidal wave cross-sections. The entire processing flow from coil to finished product can be completed in one molding.
R101 trapezoidal roof panel is one of the most widely used roofing materials in the global construction industry. This profile, with its unique trapezoidal cross-section design typically consisting of 8 peaks and an effective coverage width of approximately 1000mm, combines excellent waterproof performance, load-bearing capacity, and ease of installation. The R101 rolling forming machine is a professional processing equipment developed to meet this huge market demand.
Application scenarios：
The trapezoidal roof panel profiles produced by R101 Trapezoidal Roof Roll Forming Machine have a wide range of applications in the construction industry
• Industrial buildings:
Finished roof panels are the preferred materials for roofing and wall systems in large industrial buildings such as steel structure industrial plants, production workshops, warehouses, logistics centers, etc. The trapezoidal cross-section design has excellent waterproof performance, strong load capacity, and long-term durability. The installation of panels is simple and the construction period is short, which can significantly shorten the construction period.
• Commercial and public buildings:
widely used in the roofs and enclosure structures of public buildings such as sports venues, exhibition centers, stations, and gas stations. The board has rich colors, is not easy to fade, has extremely low maintenance costs, and combines aesthetics and durability.
• Warehousing and logistics facilities:
suitable for roof systems in various large warehousing centers, logistics parks, and distribution centers. The excellent span capacity and fast drainage performance of trapezoidal roof panels effectively prevent water accumulation and leakage problems on the roof.
• Agriculture and temporary buildings:
widely used for roofs and enclosures of agricultural greenhouses, breeding farms, prefabricated houses, and other buildings. The board is lightweight, high-strength, and easy to install, making it particularly suitable for projects with high requirements for construction periods.
• Residential buildings:
suitable for residential roof systems and villa roof coverings, trapezoidal roof panels are beautiful, durable, and have excellent waterproof performance, providing reliable roof protection for residential buildings.
Product Attributes :
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1.Formed Material
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GI,Steel
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Thickness:0.3-0.6mm Width:1250mm (as request)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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21 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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350 H steel
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Drive
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Chain transmission
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Dimension(L*W*H)
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15000*1800*1600(customize)
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Weight
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15T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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15-20m/min
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern drawing：
Core advantages：
1. High precision molding, excellent quality
The equipment adopts scientifically designed 22 to 26 rolling forming stations to ensure that the peak height, wave distance, and plate length tolerances of trapezoidal roof panels are extremely small. The forming roller is made of 45 # steel forged substrate and treated with hard chrome plating on the surface (coating thickness of 0.05mm), effectively preventing wear and scratches on the surface of the plate during high-speed production. The cutting system uses Cr12MoV die steel that has undergone quenching treatment (hardness HRC58-62 ℃) to ensure a smooth and deformation free cut. The finished board has high flatness and uniform wave peaks, ensuring smooth on-site installation and splicing, tight overlap, and effective prevention of leakage.
2. Efficient production, excellent production capacity
Adopting cold bending forming technology, the forming speed can be flexibly adjusted within the range of 8-80 meters/minute according to the plate type and material thickness. Some models, when combined with the flying shear cutting system, can achieve non-stop fixed length cutting, ensuring production continuity and no capacity loss. The 8-hour shift production can reach 6000-8000 square meters, meeting the supply needs of large-scale engineering projects. The device supports 24-hour continuous and stable operation, suitable for factory mass production.
3. Highly automated, saving manpower
Equipped with advanced PLC touch screen control system (optional Mitsubishi or Siemens control system), supporting multi language interface, it can achieve batch quantity setting, precise length control, and real-time fault diagnosis. Only one operator is needed to control the entire production line. The equipment has been installed and debugged before leaving the factory. Customers only need to follow the video tutorial and instructions to connect the pipeline and quickly start production, greatly reducing the equipment debugging cycle and saving valuable time and labor costs.
4. Durable and long-lasting, reliable
The fuselage adopts a heavy-duty steel structure frame design, with a total weight of about 9-11 tons, and the structure is stable and reliable. The forming spindle is made of 80mm solid 45 # steel and strengthened by heat treatment. It is equipped with a double sprocket and gear transmission system to ensure long-term stability and dimensional accuracy. Equipped with efficient cooling fans, stable hydraulic valve groups, and thickened integrated oil tanks, the hydraulic power unit provides continuous and stable power support for processes such as cutting and punching. The whole machine has passed CE certification and ISO9001 certification, and the core components are provided with a 1-3 year warranty.
5. Strong material compatibility and flexible customization
The equipment can process various raw materials such as color coated steel coils (PPGI), galvanized steel coils (GI), aluminum zinc coated steel coils (PPGL), aluminum coils, etc. The material thickness covers 0.3-1.0mm (some models can reach 1.0mm), and the yield strength is suitable for 235MPa-550MPa. The feed width standard is 1220mm. By replacing raw materials with different widths, it is possible to switch and produce different specifications of roof panels without adjusting the equipment structure. The equipment can produce trapezoidal roof panels of any length. Support OEM/ODM customization, and can produce roof panels of different shapes and sizes according to customer requirements.
Contact Us：
The R101 Trapezoidal Roof Roll Forming Machine provides a professional and reliable solution for the production of trapezoidal roof panels in the global construction industry, thanks to its high-precision molding, efficient production capacity, highly automated control, sturdy and durable structural design, and flexible material compatibility. Whether it is a large industrial plant, commercial complex, public facility or residential project, this equipment can help manufacturers produce high-quality trapezoidal roof panel products that meet international quality standards (certified by CE and ISO9001) at lower costs and higher efficiency. It is a trusted core equipment in the field of metal roof system production.
