Omega Furring Channel Roll Forming Machine With Automatic Palletizing
In today's modern architecture that pursues efficiency, environmental protection, and spatial aesthetics, the innovation of skeleton materials has never stopped. Omega Furring Channel Roll Forming Machine With Automatic Palletizing quickly occupied the main field of ceiling systems and partition engineering with its lightweight, high strength, fire and rust resistance, and easy installation characteristics. Behind these exquisite metal skeletons, there is an indispensable "behind the scenes hero" - the hat shaped keel rolling forming machine. Today, let's approach this steel 'tailor' and see how it transforms cold and hard steel coils into the upright backbone of a building.
Equipment Introduction: Cold formed Steel Artist
The hat shaped keel machine is a high-speed cold bending equipment specifically designed for producing light steel keels with a "J" - shaped cross-section. It produces hat shaped channel steel that meets building standards in one go through processes such as automatic feeding, leveling, continuous cold bending and rolling, and precise hydraulic cutting from rolled galvanized steel strips.
This equipment is usually controlled by a PLC intelligent control system and equipped with rollers and blades made of high hardness Cr12 mold steel, ensuring extremely precise and durable forming dimensions. Whether it is common 35mm, 22mm specifications, or customized irregular sizes, they can be flexibly achieved on the same production line through simple parameter adjustment or mold replacement.
Application scenarios: From cozy living rooms to grand landmarks
The finished product of the hat shaped keel machine has already quietly integrated into various spaces of our lives. It not only supports the ceiling, but also the "interior" and "face" of modern architecture.
• Commercial spaces and office buildings:
In high-end office buildings, shopping malls, and hotel lobbies, hat shaped keels are used as cladding keels for ceiling systems, hidden behind the white ceilings. It can easily carry heavy gypsum boards, mineral wool boards, and various lighting fixtures, maintaining a flat and stable surface even in large-span spaces.
• Civilian residences and villas:
With the rise of prefabricated buildings, lightweight steel villas and integrated houses extensively use hat shaped keels as wall supports. It can not only decorate rough concrete walls, but also install insulation and sound-absorbing materials inside the walls, making homes quieter and more energy-efficient.
• Medical and clean spaces:
Hospitals, laboratories, and other places with strict requirements for fire prevention, moisture prevention, and rust prevention are where hat shaped galvanized keels can shine. Its excellent elasticity and high strength characteristics provide a safe and reliable point of contact for special plates.
Product Attributes :
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1.Formed Material
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GI
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Thickness:0.4-0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-45m/min(customized)
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Speed is adjustable according to customer’s request
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Core Features: Perfect combination of speed, accuracy, and economy
1. Fast and efficient, non-stop cutting
Traditional forming machines require a brief shutdown during cutting, while high-end cap type keel machines use advanced tracking non-stop cutting technology. The equipment synchronously completes the cutting action during high-speed operation, and the production efficiency can be instantly improved by more than 50%, perfectly responding to the large-scale production needs of tight schedules and large orders.
2. One time molding with excellent precision
Relying on the scientific arrangement of more than 14 sets of gradient profile rollers, the equipment can gradually bend and deform metal plates and strips at room temperature. Combined with the hydraulic punching system, it can accurately punch screw installation holes, water and electricity pipeline holes, etc. online. The finished product does not require secondary processing and can be assembled and used immediately, with strict error control within millimeters.
3. Intelligent control, worry free and effortless
The device is implanted with an imported PLC control system and touch screen interface, making the operation extremely "foolproof". As long as the length, batch, and punching position are set, the entire process from unwinding to discharging will be automated. A general worker can easily oversee the entire production line, significantly reducing labor costs and operational barriers.
4. Durable and sturdy, versatile in one machine
The whole machine adopts a 350-400mm H-beam welded main frame, which is stable and resistant to deformation. By replacing the rolling mill mold, this model can not only produce cap type keels, but also be compatible with C-type and U-shaped light steel keels and ceiling accessories, truly achieving multi functionality in one machine and greatly expanding the equipment investment return rate.
