High Quality Cold Steel Profile Roof Metal Floor Decking Tile Roll Forming Making Machine

With its excellent performance, the floor deck produced by the floor deck machine is widely used in many fields, and the demand of these application fields also promotes the continuous development of the floor deck machine.
1.In the field of residential construction, with the acceleration of urbanization, there is a huge demand for multi-storey and high-rise residential construction. As an important part of the floor structure, the floor deck produced by the floor deck machine can effectively shorten the construction period. In residential construction, the floor deck can be used as a permanent formwork, eliminating the dismantling process of the traditional formwork, which not only improves the construction efficiency, but also reduces the labor cost. At the same time, the floor slab formed by the combination of floor deck and concrete has good integrity and bearing capacity, which can meet the requirements of residential buildings for the stability and safety of floor slabs, and provide residents with a safe and comfortable living environment.
2.Commercial buildings are also an important application scenario for floor deck machines, such as shopping malls, office buildings, hotels, etc. These buildings often have high requirements for space utilization and aesthetics. The floor deck machine can produce different specifications of floor deck panels, which can adapt to various complex floor slab designs in commercial buildings. For example, in large shopping malls, the design of long-span floor slabs is more common, and the floor decks can meet the bearing needs of large-span floor slabs, and their light and thin characteristics will not increase the weight of the building too much, providing the possibility of flexible layout inside the shopping mall. In office buildings, the flat surface of the floor deck is convenient for subsequent decoration and construction, which can ensure the beauty and cleanliness of the office space.
3.In terms of industrial buildings, industrial plants and warehouses have extremely high requirements for the bearing capacity and durability of floor slabs. The floor deck produced by the floor deck machine has the characteristics of high strength and impact resistance, and can withstand the heavy pressure of industrial equipment, goods, etc. In industrial plants, floor decks can be tightly integrated with steel beams and other structures to form a stable floor slab system that can withstand vibrations and shocks that may occur during industrial production. In addition, industrial buildings often have a tight construction cycle, and the efficient production capacity of floor deck machines can ensure the timely supply of floor decks and ensure the smooth progress of industrial projects.
4.In the field of public buildings, such as stadiums, convention and exhibition centers, stations, etc., floor decks also play an important role. These buildings usually have the characteristics of large space and large span, and have strict requirements for the structural performance and construction speed of the floor slab. The floor deck produced by the floor deck machine can meet the design needs of long-span floor slabs, and its convenient installation can also speed up the construction progress and ensure that public buildings are put into use on time. Moreover, the good fire and anti-corrosion performance of the floor deck can improve the safety and service life of public buildings, and provide a safe and reliable place for the public to carry out activities.

Floor deck machine is an automatic forming equipment designed for the production of floor deck for construction, and is a key production tool in the modern steel structure building industry chain. It uses steel strip as the main raw material, and processes the flat plate into a floor deck with a specific cross-sectional shape through the cold forming process, which is widely used in construction, industry and other fields. From the perspective of equipment composition, the floor deck machine is usually composed of four core parts: the discharging system, the forming host, the cutting device and the control system. The unwinding system is responsible for smoothly conveying the coiled steel belt to the subsequent process, and is equipped with an automatic deviation correction device to ensure that the feed direction of the steel belt is accurate; The forming host is the core working unit, which is composed of multiple groups of continuously arranged roll molds, and through the progressive shaping of the rolls, the steel strip is gradually bent into the preset cross-sectional shape of the floor bearing plate (such as dovetail type, closed mouth type, etc.); The cutting device adopts hydraulic or mechanical drive to accurately cut the formed floor deck according to the set length; The control system is linked with the human-computer interaction interface through PLC (programmable logic controller) to realize the functions of production parameter setting, operation status monitoring and fault warning, etc., to ensure the automatic operation of the equipment.
Its working principle is based on cold-formed forming technology, the whole process does not require high-temperature heating, and only plastically deforms the steel strip by mechanical force. After the steel strip enters the forming host through the discharging system, under the continuous action of multiple groups of rolls, the steps of preliminary bending, deep shaping, finishing and shaping are completed in turn, and finally the contour of the floor bearing plate that meets the size requirements is formed, and then cut into a fixed-length finished product by the cutting device. This process not only preserves the original mechanical properties of the steel, but also enables efficient and low-cost mass production. According to the type of production of floor decks, floor deck machines can be divided into closed-mouth floor deck forming machines, open floor deck forming machines, dovetail floor deck forming machines and other models, and different types of equipment can meet the structural needs of floor decks in different construction scenarios by matching specific roll molds. Nowadays, with the integration of intelligent technology, the new floor deck machine also has functions such as parameter memory and remote diagnosis, which further improves production flexibility and operation and maintenance efficiency.

High performance and continuous production capacity is one of the core advantages of floor decking machines. It adopts a fully automated assembly line operation mode, from the uncoiling and leveling of steel strip raw materials, to continuous cold roll forming through multiple groups of rolls, and then to precise cutting according to the set length, the whole process does not require too much manual intervention, and realizes the seamless connection of "feeding-forming-cutting-discharging". This continuous production mode makes its production speed far faster than traditional manual processing, and the conventional model of floor deck machine can produce a stable output of 5-15 meters of finished products per minute, and the daily output can reach several kilometers, which can easily meet the needs of large-scale construction projects for centralized supply, and greatly shorten the material preparation cycle of the project.
The high-precision forming control technology provides a solid guarantee for the quality of the floor deck. The roll mold of the machine is processed by high-precision CNC machine tools to ensure that the contour size and angle tolerance of each group of rolls are controlled within 0.1 mm. At the same time, it is equipped with a servo motor drive system and a photoelectric detection device, which can monitor the running speed and forming position of the steel strip in real time, and adjust the roll pressure and feed speed in time through closed-loop control technology, so that the error of key parameters such as wave height, wave distance and cross-sectional size of the formed floor deck does not exceed ±0.5 mm. This high precision not only ensures the rapid splicing of the floor deck at the construction site, reduces the installation gap, but also ensures that it forms a uniform overall structure after combining with concrete, and improves the bearing performance of the floor slab.

The flexible specification adaptability allows the floor deck machine to cope with the diverse construction needs. By changing roll moulds of different sizes (usually one mould can cover 3-5 similar sizes) and entering new parameters (e.g. forming speed, parting length, etc.) into the control system, the machine can switch from one deck model to another in a short time. Whether it is a common dovetail, closed-mouth floor deck, or a specially customized long-span corrugated board, as long as the corresponding process parameters are adjusted, stable production can be achieved. This flexibility avoids the cost of purchasing equipment separately for different projects, improves the utilization rate of equipment, and is especially suitable for small and medium-sized manufacturers to cope with the demand for multi-batch and small-batch orders.
The intelligent operation and maintenance design lowers the threshold for the use of the equipment. The machine is equipped with a touchscreen human-computer interface, the operator only needs to select a preset production plan or enter key parameters (such as board length, output), and the system can automatically generate the production process and display the operating status (such as current, speed, fault warning, etc.) in real time. For common faults, the system will quickly locate the problem points (such as roll jamming, sensor failure, etc.) through code prompts and voice alarm functions, and give corresponding troubleshooting suggestions, which shortens the troubleshooting time. In addition, the key parts of the equipment (such as roll bearings, transmission gears) are designed with a centralized lubrication system, which can automatically fill lubricating oil at regular intervals, reducing the workload of manual maintenance and prolonging the service life of the equipment.

Product Attributes :

1.Formed Material
GI
Thickness:0.7-1.2mm  Width:1220mm (as request)
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
33 rows(As your requirement)
 Diameter of shaft
90mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
400 H steel
Drive
Gearbox transmission
Dimension(L*W*H)
15000*1800*1600(customize)
Weight
15T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
11KW*2 sets,Siemens brand
Hydraulic system power
7.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
15-20m/min
The speed depends on the shape of the tile and the thickness of the material.

 

Product packaging:

Packing method :Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),oaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

Judy Liu
E-mail
Judy Liu