ZTRFM High Precision Cable Tray Roll Forming Machine

The ZTRFM High Precision Cable Tray Roll Forming Machine is a fully automatic and highly intelligent production line that integrates feeding, guiding, cold bending forming, cutting to length, and automatic material collection. This equipment is designed specifically for the production of ladder type, tray type, and trough type cable trays. It can process coil materials such as galvanized sheet, cold-rolled steel sheet, or stainless steel sheet into U-shaped trough bodies and reinforcing rib structures that meet national standards in one go through continuous multi pass cold bending roll molds.
It abandons the tedious separation process of traditional cutting, bending, and welding, and adopts PLC touch screen integrated control. By simply inputting production parameters, it can achieve one-time completion from coil to finished product, truly achieving "one machine for multiple uses, worry free molding".

Application scenario: wherever there is infrastructure, there is a "shelf" that can be expected
• Power grid and power distribution system
In substations, transmission corridors, and large distribution rooms, high-strength cable trays formed by equipment carry dense power cables, ensuring the safe transmission of urban electricity.
• Urban comprehensive pipe gallery
Underground utility tunnels are the lifeline of cities. This equipment can produce corrosion-resistant bridge frames made of hot-dip galvanized and stainless steel materials to a fixed length, effectively resisting moisture and chemical erosion, and safeguarding a century old project.
• Data center and 5G base station
In today's rapidly advancing digital economy, high-rise high-density cabinets require a large number of weak current cable trays. Our equipment can accurately open heat dissipation mesh holes, forming a structurally stable microgrid bridge, providing a solid pathway for a large number of optical fibers.
• Rail Transit and Tunnel Engineering
The power and signal brackets used for high-speed rail and subway tunnel sidewalls have strict requirements for wind resistance and vibration. The streamlined and high-strength shaped bridge formed by the equipment is perfectly adapted to the safety requirements under complex working conditions.
• Industrial plants and commercial complexes
Whether it is the suspended hoisting of large steel structure factories or the intricate wiring network of commercial complexes, efficient production of tray style cable trays is a powerful guarantee for project progress.

Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:1-2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern diagram:

Core feature: In the name of technology, forge the soul of quality
1. Ultra high strength body, as stable as a rock
The equipment rack is welded with thickened steel plates and undergoes tempering stress relief treatment, which has good rigidity and strong seismic resistance. In high-frequency and large tonnage continuous stamping forming, the equipment ensures long-term operation without deformation, providing a solid mechanical foundation for high-precision forming.

2. Precise roll design, precise forming
The rolling mill is made of high-quality Gr15 steel, processed by CNC lathe and vacuum heat treatment quenching, with high surface hardness and excellent wear resistance. The unique step axis design, combined with the principle of gradual bending, not only facilitates calibration, but also effectively eliminates internal stress in the board, and the straightness and flatness of the finished product far exceed industry standards.

3. Intelligent control system, minimalist operation
Configure a large touchscreen human-machine interface that supports digital presets for length, hole spacing, and quantity. The system has functions such as automatic punching, cutting to length, and fault self diagnosis. One person can easily complete the entire line operation, greatly reducing manual dependence and truly achieving a foolproof operation with master level output.

4. Efficient continuous production, reducing costs and increasing efficiency
Compared with traditional processes, cold bending machines achieve continuous non-stop production, with a line speed of up to 8-15 meters per minute. The fully automatic tracking and cutting technology ensures a smooth and burr free cut, saving not only mold costs but also increasing production efficiency several times, making it the absolute first choice for large-scale production.

5. Modular combination, flexible customization
Whether it is a raised bridge with reinforcing ribs or irregular specifications with different bottom widths, the equipment can be quickly converted to production by replacing some of the rolling mill molds. We can customize special processes such as multi punching, multi embossing, and folding according to your specific needs, to meet the stringent bridge standards in fields such as rail transit and marine engineering.

contact us:
Sharp tools make good work. Choosing an excellent cable tray forming machine is not only about purchasing a set of mechanical components, but also introducing a mature, stable, and efficient production system. We are committed to tailoring molding equipment that best meets market demand for global bridge manufacturers, using hardcore technology to help your business thrive.
Contact us immediately for exclusive customized solutions and quotes, let's work together to build a steel Great Wall for power transmission.

