Hot Sale Photovoltaic Bracket Solar Strut Channel Roll Forming Machine
Driven by the "dual carbon" goal, the global photovoltaic industry is expanding at an unprecedented speed. The large-scale ground power stations on vast wastelands and the scattered rooftop distributed projects all rely on sturdy photovoltaic brackets behind them. They are the "skeleton" of photovoltaic modules, carrying the mission of stable power generation for more than 25 years.
In response to the extreme pursuit of cost, precision, and production capacity in the photovoltaic bracket market, we have launched a Hot Sale Photovoltaic Bracket Solar Strut Channel Roll Forming Machine, designed specifically for efficient production of various cross-sectional photovoltaic brackets such as C-shaped, U-shaped, and Z-shaped. With excellent performance in high speed, precision, and intelligence, it helps enterprises seize the golden track of new energy infrastructure.
Equipment Introduction: Intelligent Manufacturing Engine for Photovoltaic Brackets
This is a fully automatic cold bending production line that integrates automatic unwinding, leveling, servo feeding, multi pass cold bending forming, online punching, and hydraulic/flying saw cutting. The equipment can process galvanized steel strip, zinc aluminum magnesium steel strip and other coils into photovoltaic bracket products with the required cross-sectional shape, length and hole position in one go.
The equipment can be accurately molded, whether it is large size C-type main beam and purlin of ground power station, or U-type guide rail and Z-type slant support of industrial and commercial roof. The entire line adopts PLC automatic control, which only requires inputting parameters to achieve continuous automated production from coil to finished product. It is the core tool for reducing costs and increasing efficiency of photovoltaic brackets.
Application scenarios: From deserts and Gobi to industrial and commercial rooftops
The bracket products produced by the photovoltaic bracket forming machine are widely used in various photovoltaic power generation scenarios:
• Large scale ground photovoltaic power stations:
centralized power stations on deserts, Gobi, and barren beaches require a large number of large-sized C-shaped main beams, crossbeams, and purlins. The key to cost reduction in ground power plants is to meet the requirements of large-scale continuous production with ultimate efficiency of equipment.
• Distributed photovoltaic on industrial and commercial roofs:
Large span steel structure roofs such as factories, logistics parks, and shopping malls commonly use lightweight U-shaped and C-shaped guide rail brackets. The equipment can accurately produce lightweight brackets with preset installation holes, suitable for various color steel tile roof fixture systems.
• Agricultural light complementarity and fishery light complementarity:
Special supports above agricultural sheds and fish ponds require higher cross-sectional and anti-corrosion requirements. The equipment can flexibly respond to customized cross-sections and adapt to the processing of high weather resistant materials.
Product Attributes :
|
1.Formed Material
|
GI
|
Thickness:1.5-2.5mm
|
||
|
2.Decoiler
|
Hydraulic automatic decoiler
|
Manual decoiler(will give you as free)
|
||
|
3.Main body
|
Roller station
|
14 rows(As your requirement)
|
||
|
Diameter of shaft
|
120mm solid shaft
|
|||
|
Material of rollers
|
45# steel, hard chrome plated on the surface
|
|||
|
Machine body frame
|
Metal steel welded
|
|||
|
Drive
|
Gearbox transmission
|
|||
|
Dimension(L*W*H)
|
customize
|
|||
|
Weight
|
About 6.5T
|
|||
|
4.Cutter
|
Automatic
|
cr12mov material, no scratches, no deformation
|
||
|
5.Power
|
Motor Power
|
11KW
|
||
|
Hydraulic system power
|
7.5KW
|
|||
|
6.Voltage
|
380V 50Hz 3Phase
|
As your requirement
|
||
|
7.Control system
|
Electric Box
|
Customized(famous brand)
|
||
|
Language
|
English(Support multiple languages)
|
|||
|
PLC
|
Automatic production of the whole machine. Can set batch, length, quantity, etc.
|
|||
|
18.Forming Speed
|
20m/min(customized)
|
Speed is adjustable according to customer’s request
|
||
Pattern Diagram:
Core feature: Tailored for photovoltaic manufacturing
1. High output, low cost, targeting the core demands of the industry
Photovoltaic brackets are priced in tons and delivered in meters, with manufacturing costs being the focus of competition. This equipment adopts continuous online cold bending technology, with a production speed of 20-40 meters per minute, which is several times more efficient than traditional stamping and bending technology. Significantly reducing labor costs and single meter processing fees, allowing you to firmly occupy a profitable high ground in the fierce market price war.
2. Multi section compatibility, one machine can meet diverse needs
Photovoltaic power plants have complex terrain and flexible design, and the cross-section of the support often varies depending on the project. The equipment adopts a modular roller design, which allows for the production of various cross-sectional brackets such as C-shaped, U-shaped, Z-shaped, etc. on the same line by replacing the roller group, covering mainstream photovoltaic bracket specifications. The versatile flexible production capacity of one machine gives you the confidence to undertake diversified orders and reduce equipment duplication investment.
3. High precision online punching, worry free installation
The precision requirements for the installation holes of photovoltaic modules are strict, and even a slight deviation can lead to on-site assembly failure. The equipment is equipped with a servo driven online high-speed punching system, which can complete the punching of connection holes and installation slots on the support web and flange in one go. The punching position accuracy is controlled within a very small error, ensuring smooth assembly of the bracket on the construction site and greatly improving customer satisfaction.
4. Precise cutting to length, maximizing material utilization
Adopting servo flying saw or hydraulic shearing system, the cutting length can be freely set through the touch screen, and the precision of fixed length is industry-leading. Precise cutting reduces waste of material heads and tails from the source, allowing each ton of steel coil to produce more finished products and directly increase profit margins.
5. High weather resistant materials are friendly and suitable for harsh outdoor environments
Photovoltaic brackets are often made of high-strength galvanized steel or zinc aluminum magnesium coated steel with better weather resistance when exposed to outdoor environments for a long time. The surface of the equipment rolling mill has undergone special mirror treatment to prevent scratches on the coating and maintain the corrosion resistance of the material, ensuring an outdoor service life of more than 25 years for the bracket.
Contact us ：
Today, as the photovoltaic industry moves from "policy driven" to "market driven", the efficiency and cost advantages of the manufacturing end will become the core moat for enterprises. An advanced photovoltaic bracket forming machine is your strategic equipment to win the future.
We are committed to providing one-stop services from solution planning, mold customization, installation and debugging to personnel training, helping you quickly form production capacity and seize market high ground.
Contact us immediately to obtain exclusive photovoltaic bracket production solutions and work together to build a solid foundation for green energy.
