Automatic Glazed Tile Roll Forming Machine for Color Steel Roof Tiles

In the field of metal roof decoration, Glazed Tile, with its quaint and elegant appearance and excellent durability, has become the finishing touch for garden villas, tourist buildings, and high-end villas. The fully automatic Glazed Tile Roll Forming Machine is a specialized equipment designed for efficient and precise production of this high-end roofing material that combines classical charm and modern functionality.

 

What is a fully automatic glass tile roll forming machine?

The fully automatic Glazed Tile Roll Forming Machine is a specialized production line that uses cold bending forming technology to continuously cold bend and press shape metal strips such as color coated steel coils (PPGI) and galvanized steel coils (GI) through multiple rollers, automatically processing them into antique glass tile profiles.

Unlike traditional flat metal tiles, the glazed tile forming machine processes flat metal sheets into three-dimensional roof panels with classical corrugated textures and sections resembling traditional glazed tiles through two core processes: roll forming and hydraulic stamping shaping. The equipment mainly consists of a feeding rack, a feeding guide device, a roll forming host, a hydraulic stamping device, a hydraulic shearing system, a PLC electronic control system, and a discharge platform.

The antique glazed tiles produced by this equipment combine the aesthetic charm of traditional glazed tiles with the lightweight and high-strength of modern color steel tiles, and are widely used in the roof systems of high-end residential, cultural and tourism buildings, and public buildings.

 

Widely applicable fields:

The antique colored steel glazed tiles produced by the fully automatic glazed tile roll forming machine are widely used in various places with high requirements for architectural aesthetics:

• High end residences and villas: decoration and waterproofing of roof systems to enhance building quality

• Garden style factories and industrial parks: balancing industrial functions and park landscapes

• Tourist scenic spots and resorts: roofs of antique and landscape architecture

• Pavilions, towers, pavilions, and antique architecture: roof covering of antique style buildings

• Hotels and Exhibition Centers: High Quality Roofing Systems for Public Buildings

• Exhibition halls and theaters: roof and wall decoration of large public buildings

• Outdoor decoration and landscape ornaments: decoration of outdoor spaces such as courtyards and corridors

Pattern diagram:

Product Attributes :

1.Formed Material
PPGI,PPGL,AI,Etc.
Material Thickness:0.3-0.8mm
2.Decoiler
Hydraulic decoiler(optional)
Manual decoiler(will give you as free)
3.Main body
Roller station
Due to your requirement profile
Diameter of shaft
Due to your requirement profile
Material of rollers
High Grade 45# Forged Steel, hard chrome plated on the surface(Chrome Thickness:0.05 mm)
Machine body frame
Due to your requirement profile
Drive
gear and Double Chain transmission/gearbox transmission optional
Dimension(L*W*H)
Due to design
Weight
Due to design
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
5.5KW(normally)
Hydraulic system power
4KW
6.Voltage
As your requirement
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
Support multiple languages
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
0-20m/min
Provide customized

 

 Core advantage: 

1. Antique style, one machine molding
The unique feature of the glass tile roll forming machine lies in its composite forming process of roll pressing and stamping. The equipment first rolls the metal strip into the basic tile shape through multiple precision rollers, and then the hydraulic cylinder drives the special mold to move up and down, stamping out a uniform segment texture on the tile surface, so that the finished product presents the same ancient and elegant shape as the traditional glazed tile. This integrated molding method completely replaces traditional multi process segmented processing, greatly improving production efficiency and product consistency.

2. Fully automatic PLC intelligent control, one click production
The equipment is equipped with advanced PLC control system and touch screen operation interface, realizing the full process automation from unwinding and feeding to finished product output. The operator only needs to set the parameters such as the length and production quantity of the sheet on the touch screen, and the machine can automatically complete all processes such as unwinding, guiding in the sheet, roll forming, stamping and shaping, and fixed length cutting. The core components of the control system adopt internationally renowned brands such as Delta, Mitsubishi, Panasonic, etc., which operate stably and reliably, and support interfaces in multiple languages such as Chinese and English.

3. High precision molding, stable and reliable quality
The equipment adopts high-precision rollers and stamping molds. The roller material is 45 # high-quality steel, which has been forged, precision processed, and plated with hard chromium, resulting in high surface hardness and strong wear resistance; The cutting die is made of Gr12 die steel and undergoes high-temperature quenching treatment. The thickness of the chrome plating layer on the surface of the roller reaches 0.05-0.06mm, ensuring that the paint pattern on the surface of the plate is uniform and free of scratches during the forming process. Combined with a high-precision hydraulic shearing system, the cutting accuracy can be controlled within 0.1mm.

4. Efficient production with considerable production capacity
The fully automatic glass tile roll forming machine has high production efficiency. Depending on the model and configuration, the molding speed can reach 0-20 meters per minute. A production line only requires 1-2 people to be on duty, significantly reducing labor costs. Low equipment operation and maintenance costs, low energy consumption, are conducive to reducing overall production costs.

5. Flexible changeover, one machine with multiple uses
The equipment adopts modular design, and by replacing rollers and stamping molds of different specifications, it can flexibly produce various types of antique glazed tiles such as 828, 840, 860, 950, 1000, 1100, etc. The equipment can be adapted to materials such as color coated steel and galvanized steel with a thickness of 0.3-0.8mm, and the feeding width can reach up to 1250mm. The multi-functional design of one machine allows users to flexibly adjust product specifications according to market demand, effectively avoiding market risks of a single variety.

 

Why choose a fully automatic glazed tile roll forming machine?

✅ Antique style: Roll pressing+stamping composite process, one machine forming antique glazed tile texture

✅ Efficiency Revolution: Forming speed of 0-20m/min, continuous automated production, significantly increasing production capacity

✅ Quality assurance: Precision roller+Gr12 quenching mold, cutting accuracy ≤ 0.1mm, uniform finished product size, smooth surface

✅ Fully automated: PLC intelligent control, 1-2 people can operate, reducing labor costs and intensity

✅ Flexible adaptability: quick changeover, supporting production of multiple models such as 828, 840, 860, 950, 1000, 1100, etc

✅ Energy saving and cost reduction: low operation and maintenance costs, low energy consumption

✅ One machine for multiple purposes: One production line covers diverse order needs, and multiple varieties are flexibly operated

✅ High return on investment: Adapting to popular market demands and quickly recovering costs

 

Judy Liu
E-mail
Judy Liu