ZTRFM Roofing Sheet Double Layer Roof Tile Roll Forming Machine

The ZTRFM Roofing Sheet Double Layer Roof Tile Roll Forming Machine is a highly efficient and automated building material production equipment, specifically designed to process metal coils such as color-coated steel coils and galvanized steel coils through cold bending roll forming, producing roof panels with a double-layer trapezoidal structure in a single pass. This machine integrates core functions including uncoiling, forming, shearing, and automatic control, serving as a key piece of equipment in the production of modern steel structure building envelope systems.

Main application scenarios:

The roof panels produced by the double-layer trapezoidal roof tile forming machine are widely used in various building roof and wall systems due to their excellent performance and aesthetically pleasing appearance
• Industrial buildings:
large factories, warehouses, logistics transit stations, aircraft hangars, etc.
• Public buildings:
sports venues, cinemas, theaters, exhibition centers, etc.
• Commercial buildings:
large supermarkets, shopping malls, etc.

Product Attributes :

1.Formed Material
PPGI,GI,AI,GL
Thickness:0.3-0.8mm

Width:1220mm(As per profile drawing)
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
16+18rows(As your requirement)
 Diameter of shaft
80mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
350 H steel
Drive
Chains transmission
Dimension(L*W*H)
10500*1600*1600(customize)
Weight
11.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
5.5KW
Hydraulic system power
5.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
15-20m/min
The speed depends on the shape of the tile and the thickness of the material.

 

Pattern diagram:

Main Features:

1.Quick changeover and zero downtime switching:
One click switching between upper and lower tile types through PLC control panel, without the need to disassemble roller sets or replace molds. The changeover time is shortened from hours to minutes, greatly reducing the downtime loss of order switching.

2.Doubling production capacity and adapting to mass production:
A single device can continuously produce two types of trapezoidal tile shapes (such as 840/900, 1000/960 combinations, etc.), with a theoretical production capacity close to the sum of two single-layer machines, meeting the needs of large-scale engineering and parallel production of multiple orders.

3.Automated continuous production:
integrating the entire process of unwinding, leveling, forming, cutting, and stacking, with a speed of up to 10-15 m/min, reducing manual intervention and improving production continuity and stability.

4.High precision cold bending forming:
using 45 # steel precision rollers and Cr12 material cutting blades, combined with servo control and encoder positioning, the tile size error is ≤ 0.5mm, the peaks and valleys are uniform, and the overlap is precise, improving the waterproofing and structural stability of the roof.

5.Strong adaptability of sheet metal:
capable of processing color steel plates, galvanized plates, aluminum zinc plated plates, etc. with a thickness of 0.3-0.8mm, suitable for coils of different materials and thicknesses, ensuring consistent forming quality.

Judy Liu
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Judy Liu