Z Beam Roll Forming Machine Storage Shelf Column Roll Forming Machine

The z beam roll forming machine is mainly used to process metal sheets into beams with specific Z-section shapes, and is widely used in the construction of the main structure of large and medium-sized industrial and civil buildings, such as workshops, warehouses, exhibition halls, etc. Its structure is usually composed of a number of key parts such as a passive loading frame, a leveling device, a punching device, a post-forming cutting device, a hydraulic station and a computer control system.
From the perspective of the working principle, the metal sheet on the unloading rack first enters the leveling device to ensure that the plate is in a flat state before processing, laying the foundation for subsequent precise molding. Subsequently, the plate enters the punching device, and the corresponding holes are punched out according to the preset requirements to meet the needs of connections in the building structure. Then, it goes to the forming machine, where the sheet is gradually bent into a Z-shape by a series of precision-engineered and manufactured rolls. Finally, the post-forming cutting unit cuts the continuous formed Z-beams to the required dimensions according to the set length. During the whole process, the hydraulic station provides stable power, and the computer control system accurately controls the operating parameters of each link to ensure the stable and efficient operation of the equipment.
The device offers a number of significant advantages. In terms of production efficiency, the rolling speed can often reach 8 - 12 m/min, which can quickly complete the production of a large number of Z-beams to meet the needs of large-scale construction projects. In terms of forming accuracy, through the advanced CNC system and high-precision roll mold, the dimensional deviation of the Z-beam can be strictly controlled to ensure the consistency and stability of product quality. Moreover, the operation is relatively simple, the operator only needs to input the relevant parameters on the operation interface of the computer control system, and the equipment can automatically complete the complex processing process, which greatly reduces the difficulty of manual operation and labor intensity. In addition, the Z-beam coil forming machine also has certain material adaptability, and can process metal sheets of various materials such as hot rolling (painting), galvanizing, etc., to meet the requirements of different construction scenarios.

Product Attributes :

1.Formed Material
PPGI,GI,AI
Thickness:2-2.5mm 
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
14 rows(As your requirement)
 Diameter of shaft
70mm solid shaft
Material of rollers
Cr12 with quenched treatment.
Machine body frame
Metal steel welded
Drive
Chain transmission
Dimension(L*W*H)
8500*1200*1500(customize)
Weight
About 8.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
15KW
Hydraulic system power
7.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
20-25m/min(customized)
The speed depends on the shape of the tile and the thickness of the material.

Core features:

1.High efficiency and high yield, shorten the construction period
Z  beam roll forming machine are known for their impressive production speeds, typically reaching speeds of 8 to 12 m/min, which is a significant increase in efficiency compared to conventional machining methods. For example, in a large factory construction project, it may take weeks to meet the demand for Z-beams using traditional processes. The use of the z beam roll forming machine can complete the same output in just a few days, which greatly shortens the construction period, reduces labor costs and time costs, and helps the project to be delivered faster.
2.Precise molding, stable quality
The equipment is equipped with an advanced numerical control system and high-precision roll molds, which can accurately control the size of Z-beams. Whether it is the height of the beam, the width of the flange, or the thickness of the web, the dimensional deviation can be strictly controlled within a very small range, ensuring the uniform specification and stable quality of each Z-beam. In actual production, the dimensional accuracy error can be controlled within ±0.5mm, and the Z-shaped beam produced with high precision can be seamlessly connected during the construction and installation process, which enhances the overall stability and safety of the building structure.
3.Easy to operate, intelligent and controllable
The operation interface of the equipment is simple and intuitive, the operator only needs to input the size parameters of the Z-beam, the production quantity and other information through the computer control system, and the equipment can automatically complete a series of complex processes such as discharging, leveling, punching, forming, cutting, etc. In addition, the equipment also has fault self-diagnosis and automatic alarm functions, once there is an abnormality, the system will quickly locate the fault point and send out an alarm, which is convenient for maintenance personnel to deal with in a timely manner, reducing the difficulty of operation and equipment maintenance costs, even novices can quickly get started with the operation.
4. Material compatibility and flexible adaptation
The z beam roll forming machine is capable of processing sheet metal of a variety of materials, including hot-rolled (painted) sheet, galvanized sheet, color-coated sheet, etc. Different materials of plates have different characteristics, such as galvanized sheets with excellent anti-corrosion performance and strong aesthetics of color-coated sheets. The equipment can flexibly select suitable plates for processing according to the needs of different construction projects to meet diverse use scenarios and design requirements.

Wide range of applications:

1.Construction of industrial plants
In the construction of industrial plants, the Z-beams produced by the z beam roll forming machine are widely used in roof purlins and wall purlins. The unique cross-sectional shape of the Z-beam gives it good bending resistance and bearing capacity, which can effectively support the weight of the roof and wall, and resist external forces such as wind and snow loads. For example, in a large-scale steel structure workshop, the Z-shaped purlin with the color steel plate roof is not only easy to install, but also can provide a reliable enclosure structure for the plant to ensure the safety and stability of the internal equipment and production activities of the plant.
2. Warehousing and logistics buildings
Warehousing and logistics buildings often require large-span, high-space structures to meet the needs of cargo storage and transportation. Due to their light weight and high strength, Z-beams are ideal for supporting structures on roofs and walls in warehouses. The Z-beams produced by the z beam roll forming machine can be customized according to the specific design requirements of the warehouse, and can be used in conjunction with other steel structural components to build a stable storage space, while reducing construction costs and improving space utilization.
3.Commercial and civil buildings
In the construction of commercial buildings and residential buildings, the Z-beams produced by the z beam roll forming machine are also widely used. For example, in some light steel structure shopping malls and exhibition halls, Z-shaped beams can be used for internal support structures to provide flexible spatial layout for buildings; In the roof and wall structures of villas and low-rise residences, Z-beams can also give full play to their structural advantages, enhance the stability and seismic performance of the building, and reduce the overall weight of the building and reduce the cost of infrastructure construction.

Judy Liu
E-mail
Judy Liu