Trapezoidal Roofing Sheet Machine pbr Panel Roll Forming Machine

Trapezoidal roofing tile machine is a professional equipment used to produce trapezoidal roofing tiles and plays an important role in the field of building material manufacturing. It offers a range of unique advantages to meet diverse production needs and construction standards.With the development of technology, the new trapezoidal roof tile machine pays more attention to energy saving and environmental protection in design. On the one hand, high-efficiency and energy-saving motors and hydraulic systems are adopted to reduce energy consumption during equipment operation; On the other hand, optimize the production process, reduce the waste generated in the production process, and improve the utilization rate of raw materials.
The trapezoidal roof tile machine adopts an automatic control system, and the entire production process can be completed automatically and coherently from coil uncoiling, roll forming to cut-to-length cutting. The advanced model can produce several meters or even more than ten meters of roofing tiles per minute, which greatly improves the production efficiency. For example, some high-speed models can produce 100-150 square meters per hour, which can increase production efficiency by several times or even dozens of times compared with traditional manual or semi-automatic equipment, and can quickly meet the batch demand for roof tiles for large-scale construction projects.
The roll forming system of the machine is precisely designed and manufactured, the shape and size of the roller are accurately processed according to the specifications of the trapezoidal roof tile, and the high-precision mechanical transmission system can make the metal sheet achieve accurate deformation in the rolling process, and the cross-sectional shape of the roof tile produced is standard, and the size error is very small. For example, the height, angle and spacing of the corrugated can be strictly controlled within the specified range, and the error is usually not more than ±1mm, which ensures that the roof tile is neat and uniform after installation, which not only enhances the aesthetics of the building appearance, but also improves the waterproof performance and overall structural stability of the roof.

In industrial buildings, such as industrial plants and warehouses, the roofing tiles produced by trapezoidal roof tile machines play an important role. Industrial plants are usually large in area and have extremely high requirements for load-bearing, waterproofing, corrosion resistance and durability of roofs. The trapezoidal roof tile machine can produce roof tiles with high strength and large span to meet the load requirements of large-scale equipment operation and cargo stacking inside the plant. For example, in the steel structure industrial plant, the use of galvanized steel roof tiles produced by trapezoidal roof tile machine not only has excellent compressive resistance, but also has good anti-corrosion performance, can be used for a long time in complex industrial environments, and effectively extend the service life of the plant.
Large-scale logistics warehouses also need large-area and reliable roofing, trapezoidal roof tile machine can customize the production of different specifications of roofing tiles according to the specific size and design requirements of the warehouse, to ensure the sealing and waterproofness of the roof, to avoid moisture damage to the goods in the warehouse. In addition, some industrial buildings with special requirements for the environment, such as food processing plants, pharmaceutical factories, etc., can use roofing tiles with special coating treatment on the surface produced by trapezoidal roofing tile machines to meet the needs of cleanliness and anti-corrosion, and ensure the safety and hygiene of the production environment.

Product Attributes :
| 1 | Suitable material | Color steel sheet ,galvanized steel sheet, aluminium sheet |
| 2 | Width of material | 43 inch or as you required |
| 6 | Thickness of material |
0.3-0.8mm or as your needs |
| 2 | Working speed | 20m/min |
| 3 | Main motor power | 5.5kw with cycloidal reducer |
| 4 | Hydraulic station power | 5.5kw |
| 5 | Electrical control system | PLC control system |
| 7 | Shaft diameter | 85mm |
| 8 | Roller station | Up layer:20 rows
|
| 10 | Dimension | 9500x1500x1910mm |
| 11 | Weight | About 8 T |
| 12 | Voltage | 480V 3phase 60HZ or as the customer's requirements |
| 13 | Material of roller | High grade 45# forged steel plated with hard chrome plating |
| 14 | Material of cutting | Cr12 mould steel with quenched treatment |
| 15 | Working time | Can be 24 hours |
| 16 | Workers | 1-2 only |
The equipment is stable and reliable:
1. Strong structure:
The fuselage is welded with high-strength steel, and the overall structure is stable, which can withstand large pressure and vibration in the production process. For example, the use of large H-beam as the main frame, combined with the stiffener design, enhances the rigidity and stability of the equipment, and ensures that the equipment is not prone to deformation and failure under high-speed operation and long-term continuous working conditions.
2. High-quality components:
key components such as rollers, blades, hydraulic system components, etc. are made of high-quality materials and treated by special processes. The surface of the roller is plated with hard chrome or made of wear-resistant alloy, which improves the wear resistance and corrosion resistance; The blades are made of high-hardness alloy steel, which has been quenched to be sharp and durable, which can ensure long-term stable cutting results and reduce the frequency of equipment maintenance and replacement of parts.

Easy and safe to operate:
1.Humanized operation interface:
Equipped with an intuitive touch screen operation interface, the operator can master the operation method of the equipment through simple training. On the operation interface, it is convenient to set production parameters, such as the length of the tile, molding speed, cutting times, etc., and can also monitor the operation status and production data of the equipment in real time, such as the number of production, running time, fault alarm information, etc., which is convenient for timely adjustment of production strategy and equipment maintenance.
2.Multiple safety protection:
The machine is equipped with perfect safety protection devices, such as emergency stop buttons, safety light curtains, protective covers, etc. The emergency stop button can quickly stop the operation of the equipment in an emergency situation to avoid accidents; The safety light curtain can automatically trigger the shutdown protection when it detects the human body or foreign objects entering the dangerous area; The protective cover protects the rotation, transmission and other dangerous parts of the equipment, and effectively guarantees the personal safety of the operator.

Wide range of applications:
1.Material applicability:
It can process a variety of materials, such as color-coated steel plate, galvanized steel plate, aluminum alloy plate, etc., and different materials of plate can meet the performance requirements of different buildings for roof tiles. The color-coated steel plate is rich in color, which can make the appearance of the building more beautiful; Galvanized steel sheet has strong corrosion resistance and is suitable for areas with harsh environment; Aluminum alloy plates are light in weight and high in strength, making them suitable for buildings with strict restrictions on roof weight.
2.Specification flexibility:
By adjusting the machine parameters and replacing some mold components, it is possible to produce trapezoidal roof tiles of different specifications and sizes, including the width, length, wave height, wave distance, etc. of the tiles. The width is commonly 820mm, 900mm and other specifications, and the length can be customized according to the actual needs of the project to meet the diversified design requirements of various building roofs.

