Omega Metal Track Hat Stud Dryawall Roll Forming Machine

In the fields of architectural decoration and structural construction, hat-shaped keels, with their unique "hat-shaped" structure offering exceptional load-bearing capacity and stability, have become a staple in ceiling and partition wall construction for shopping malls, hotels, and high-end residential projects. However, traditional processing methods have consistently plagued building materials companies and engineering teams with the difficulties of forming the irregular cross-sections of hat-shaped keels, achieving high precision, and increasing production capacity. The advent of the hat-shaped keel machine has completely broken through this processing bottleneck. With its customized design, fully automated production, and high cost-effectiveness, it has become a powerful tool driving innovation in the building keel processing industry!

Adaptable for multiple scenarios, covering all building needs.
Whether it's a bathroom ceiling in a humid environment (suitable for galvanized steel cap-type purlins, rust-resistant and corrosion-resistant), a beautiful shopping mall ceiling (suitable for color-coated steel cap-type purlins, paint-free and cost-saving), or a weight-sensitive office partition (suitable for aluminum alloy cap-type purlins, lightweight and high-strength), our cap-type purlin machine can precisely match the requirements:
- Processable materials: galvanized steel, color-coated steel, aluminum alloy, etc., with a thickness range of 0.3-1.2mm, meeting the purlin material requirements of different building scenarios.
- Applicable project types: large-scale real estate projects, commercial complexes, hotels, hospitals, high-end residential buildings, etc. From mass production to customized processing, we meet all customer needs.

Fully Automated Production: Breakthroughs in Productivity and Efficiency
In the construction industry, where time is of the essence, productivity directly determines a company's competitiveness. Our hat-shaped keel machine utilizes a fully automated production model, achieving a leap in efficiency:
- Unmanned operation: From automatic metal coil loading and precise leveling, to continuous forming, cutting to length, and finally automatic collection of finished products, the entire process requires no human intervention, eliminating the impact of human error on product quality and significantly reducing labor costs.
- Ultra-High Production Speed: Equipped with a high-performance servo drive system, processing speeds can reach 120-200 meters per hour. Based on an 8-hour workday, daily production capacity can reach up to 1,600 meters, a 4-6 times increase compared to traditional semi-automated equipment, making it easy to handle large-scale bulk orders.
- Precise Cutting to Length: A built-in intelligent cutting system allows for customizable lengths from 1 to 6 meters, with a cutting accuracy of ≤0.5mm. Finished products are ready for on-site installation, eliminating the need for secondary cutting, shortening project schedules and minimizing waste.

Product Attributes :
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1.Formed Material
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GI
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Thickness:0.4-0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Chains transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-45m/min(customized)
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Speed is adjustable according to customer's request
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Machine image:



