C Profile Stud and Track Steel Drywall Roll Forming Machine

The C-shaped keel machine mainly adopts the cold roll forming process. First, rolls of sheet metal (usually steel strip) are unfolded through a discharge rack and then passed through a guide that allows the strip to enter the forming unit accurately. In the forming unit, a series of carefully designed rollers bend and shape the steel strip to form a C-shaped cross-sectional shape. The shape and spacing of these rollers are precisely calculated and adjusted to ensure that the strip is deformed to a predetermined shape and size in every process. After the forming is completed, the C-shaped keel is transferred to the cutting device, which is cut to length according to the set length, and finally the finished C-shaped keel meets the specifications. Under the monitoring of the automatic control system, the whole production process can run efficiently and stably to achieve continuous production.

Product Attributes :

1.Formed Material
PPGI,GI,AI
Thickness:0.8-1.2 mm (As your requirement)
2.Decoiler
Hydraulic automatic decoiler
will give you as free
3.Main body
Roller station
10-20rows(As your requirement)
 Diameter of shaft
50mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
gearbox transmission
Dimension(L*W*H)
5500*800*1200(customize)
Weight
About 3.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
5.5KW
Hydraulic system power
4KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
customized
The speed depends on the shape of the tile and the thickness of the material.

Diverse fields of application:

The C-shaped keel produced by the C-shaped keel machine has a wide range of applications in many fields. In the field of construction, it is an indispensable material for interior partition walls, ceilings and other decoration projects. In the interior decoration of factories, office buildings, offices and other places, the partition keel structure composed of C-shaped keel can not only provide stable support, but also have the advantages of easy installation and flexible adjustment of layout according to space needs. Large and medium-sized shopping malls, shopping malls, supermarkets and other commercial buildings, due to the open space, the strength and stability of the ceiling and partition wall are required to be high, the C-shaped keel with its good mechanical properties, can meet the architectural needs of these places, and provide a reliable foundation for the division and decoration of internal space. In large buildings such as industrial buildings and stadiums, the C-shaped keel is also often used to build a light steel structure frame to provide necessary structural support for the building, and at the same time, because of its light weight, it can effectively reduce the overall weight of the building and reduce the construction cost.

Equipment advantages :

1.Efficient production:
The modern C-shaped keel machine has the ability to run at high speed, and its forming speed can reach more than ten meters per minute or even higher, which greatly improves the production efficiency compared with the traditional manual production or some inefficient production equipment, and can meet the large demand for C-shaped keel for large-scale engineering projects.
2.High-precision products:
The rollers of the equipment are made of high-quality materials, and have undergone precision machining and heat treatment, such as the commonly used Cr12Mov material, after heat treatment (58 - 62°C), and then fine turning, hard chrome plating and mirror polishing to ensure the dimensional accuracy and surface quality of the rollers. At the same time, the advanced automatic control system can accurately control the parameters in the molding process, so that the production of C-shaped keel size error is extremely small, high precision, product quality is stable and reliable, can meet the requirements of various high-standard construction projects.
3.Easy to operate:
Most C-shaped keel machines are equipped with a user-friendly operation interface, such as the use of Keote touch screen, the operator only needs to input relevant production data on the screen, such as the size of the keel, cutting length, etc., and the equipment can automatically complete the production process. Even workers who do not have rich experience in mechanical operation can be proficient after simple training, which reduces the difficulty and labor intensity of manual operation.
4.Economical and practical:
From the perspective of long-term use cost, although the initial investment of purchasing a C-shaped keel machine is relatively high, due to its efficient production capacity and stable product quality, it can greatly save labor costs, reduce material waste and rework. In addition, the service life of the equipment is long, the maintenance is relatively simple, and the comprehensive consideration has a high cost performance, which brings good economic benefits to the enterprise.
5.Versatility:
Some advanced C-shaped keel machines have a certain degree of versatility, which can not only produce standard C-shaped keels, but also produce other cold-formed profiles of similar shapes or different specifications by replacing part of the mold or adjusting the equipment parameters, such as U-shaped keel, etc., which improves the scope and utilization rate of the equipment, and provides convenience for enterprises to cope with diversified market demand.

The technological development trend :

With the continuous progress of science and technology and the increasing requirements of the construction industry for the quality and performance of building materials, the C-shaped keel machine is also developing and innovating. In terms of automation, the future C-shaped keel machine will be more intelligent and able to achieve a fully automated production process, including automatic feeding, automatic adjustment of parameters, automatic detection of product quality, etc., to further improve production efficiency and product quality stability, and reduce manual intervention. In terms of equipment accuracy, we will continue to adopt new manufacturing processes and high-precision parts to improve the manufacturing accuracy and wear resistance of key components such as rollers, so as to produce C-shaped keel products with higher precision and better quality. At the same time, in order to meet the requirements of energy conservation and environmental protection, the C-shaped keel machine will pay more attention to the efficient use of energy, reduce energy consumption and reduce the impact on the environment.
C-shaped keel machines play a vital role in the production of building materials. Its advanced working principle, wide range of application fields, significant equipment advantages and good technical development prospects make it an important force to promote the development of the construction industry. Whether it is a small renovation company or a large building material manufacturer, the C-shaped keel machine provides them with an efficient and high-quality solution for the production of C-shaped keel, helping the construction industry to reach new heights.

Judy Liu
E-mail
Judy Liu