Metal U Track Profile U-shaped Keels Rolling Forming Machine
In the installation of building ceilings, partition walls, as well as furniture manufacturing such as wardrobes and cabinets, U-shaped keels are the core components that support structural stability and ensure a smooth appearance. Under the traditional processing mode, manual cutting is prone to problems such as "size deviation ± 2mm+, multiple burrs on the cut, and inconsistent curvature" - uneven splicing of ceiling joists leads to rework, poor adaptability of furniture joists affects assembly efficiency, and requires 3-5 people to cooperate to meet the needs of small and medium-sized projects, with labor costs accounting for over 40%. The emergence of U-shaped keel machine, with its core capabilities of "fully automatic, high-precision, and high flexibility", has completely rewritten the industry pattern of U-shaped keel processing!
Diversified application scenarios: covering the needs of the entire industry chain
1.Construction project:
Ceiling light steel keel, partition vertical keel, curtain wall support keel (suitable for office buildings, residences, hotels, and other scenarios).
2.Furniture manufacturing:
wardrobe/cabinet frame keel, drawer side keel, sofa base support keel (compatible with customized furniture and finished furniture production lines).
3.Decoration and Renovation:
Background Wall Shaped Keel, Display Cabinet Layered Keel, Integrated Ceiling Sub Keel (to meet the personalized needs of home decoration and tooling).
4.Special fields:
lightweight keel for storage shelves, temporary support keel for exhibition booths, and insulation layer keel for cold chain cold storage.
Finished product image:
Product Attributes ：
|
1.Formed Material
|
GI
|
Thickness:0.4-0.8 mm
|
||
|
2.Decoiler
|
Hydraulic automatic decoiler
|
Electric double head decoiler
|
||
|
3.Main body
|
Roller station
|
14 rows(As your requirement)
|
||
|
Diameter of shaft
|
50 mm solid shaft
|
|||
|
Material of rollers
|
45# steel, hard chrome plated on the surface
|
|||
|
Machine body frame
|
Metal steel welded
|
|||
|
Drive
|
Gearbox transmission
|
|||
|
Dimension(L*W*H)
|
5500*800*1200(customize)
|
|||
|
Weight
|
About 3 T
|
|||
|
4.Cutter
|
Automatic
|
cr12mov material, no scratches, no deformation
|
||
|
5.Power
|
Motor Power
|
5.5 KW
|
||
|
Hydraulic system power
|
5.5KW
|
|||
|
6.Voltage
|
380V 50Hz 3Phase
|
As your requirement
|
||
|
7.Control system
|
Electric Box
|
Customized(famous brand)
|
||
|
Language
|
English(Support multiple languages)
|
|||
|
PLC
|
Automatic production of the whole machine. Can set batch, length, quantity, etc.
|
|||
|
18.Forming Speed
|
40m/min(customized)
|
Speed is adjustable according to customer's request
|
||
Three core advantages: solving core pain points in the industry
1. Fully automatic operation, reducing costs by over 40%
The device adopts a 7-inch touch screen intelligent control system, with one click saving of parameter settings (length, punching quantity, forming curvature), supporting storage of more than 100 processing schemes, and new employees can operate independently after 30 minutes of training. One person can manage 2-3 devices simultaneously, reducing labor input by 60% compared to traditional manual mode; Equipped with an automatic waste collection device, the utilization rate of raw materials has increased from 85% to 98%, and the comprehensive processing cost has been directly reduced by 40%.
2. Flexible production, quick response to demand
In response to the needs of "multiple batches, variable specifications" in engineering and "customized furniture", the U-shaped keel machine supports rapid mold change (mold change time ≤ 3 minutes), and can adjust the keel height, width, and punching spacing in real time; We provide customized mold development services (5-day quick mold opening), which can accurately adapt to thick keels for fireproof ceilings, galvanized keels for moisture-proof cabinets, and curved U-shaped keels for irregular display cabinets, so that enterprises do not need to invest additional equipment for specification switching.
3. Durable and stable, ensuring continuous production
The body is made of 10mm thick cold-rolled steel plate welded as a whole, with a 50% increase in deformation strength; The core components (cutting blade, punching die, transmission bearing) are made of Cr12MoV alloy material, which has undergone vacuum quenching treatment, resulting in an 8-fold increase in wear resistance and continuous operation for 10000 hours without any faults. The device is equipped with an intelligent diagnostic system that monitors current, temperature, and feeding speed in real time. In case of abnormalities, it automatically shuts down and prompts the fault point with a pop-up window. The average annual maintenance time is less than 20 hours.
