High Speed Metal Steel Iron Wall Angle drywall Corner Bead Machine

In the fields of photovoltaic brackets, seismic support hangers, storage shelves, electrical cable trays, and steel structure buildings, porous angle steel is an irreplaceable basic connector. The traditional production method requires cutting, punching, and even bending, which goes through multiple processes, equipment, and transportation. It is not only time-consuming and labor-intensive, but also accumulates positioning errors, often leading to hole spacing deviation and installation difficulties. The market's demand for angle steel with multiple specifications, high precision, and fast delivery is becoming increasingly urgent. What you need is an integrated tool that can simplify complexity. High Speed Metal Steel Iron Wall Angle drywall Corner Bead Machine, with the integrated intelligence of "punching, cutting, and folding", makes the continuous and precise production of equal and unequal angle steel unprecedentedly simple.

 

Equipment Introduction:

Punching angle steel forming machine is a fully automatic cold bending punching and shearing integrated production line designed for efficient processing of angle steel porous profiles. It adopts a continuous operation layout of hydraulic feeding servo feeding multi station hydraulic punching forming rollers hydraulic cutting, deeply integrating multiple processes into a compact automated production line.

 

Application Scenarios:

Punching angle steel forming machine widely empowers various intensive processing fields of profiles:

• Photovoltaic bracket manufacturing:
Photovoltaic power plants require a large amount of C-shaped steel or angle steel with long waist holes and round holes for component installation and angle adjustment. The fully automated production line can operate 24 hours a day without stopping, ensuring consistent hole spacing and height, helping photovoltaic bracket companies easily cope with large quantities of urgent orders during peak seasons, and significantly increasing delivery capacity.

• Production of seismic support hangers and pipe gallery supports:
Mechanical and electrical seismic support hanger systems require multiple specifications of porous angle steel and channel steel, often with teeth or irregular holes. The equipment can flexibly adapt to multi-faceted punching, while completing end cutting, directly producing finished products, supporting large-scale standardized production and rapid distribution of prefabricated support hangers.

• Storage shelves and supermarket display shelves:
The columns, beams, and shelves of the shelves need to be densely perforated. The high-precision feeding system of the punching angle steel forming machine ensures that the hanging holes of all layers are of consistent height, and the shelves are flat and stable after assembly, resulting in a significant improvement in product yield and grade.

Product Attributes :

1.Formed Material
GI
Thickness:0.2-0.4mm 
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Punching device
Punching type
High speed rotary punching
4.Main body
Roller station
12 rows(As your requirement)
 Diameter of shaft
50mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
Gear transmission
Dimension(L*W*H)
5500*800*1200(customize)
Weight
About 3T
5.Cutter
Automatic
cr12mov material, no scratches, no deformation
6.Power
Motor Power
5.5KW
Hydraulic system power
4KW
7.Voltage
380V 50Hz 3Phase
As your requirement
8.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
9.Forming Speed
70m/min(customized)
Speed is adjustable according to customer's request

Pattern diagram:

Excellent features:

1.Integrated punching, cutting, straightening, and even bending processes, with extremely simplified procedures:
combining the originally scattered punching, cutting, straightening, and even bending processes into one. It can synchronously complete punching of two or even three sides of angle steel (circular holes, long waist holes, elliptical holes, etc.), as well as cutting of end corners, chamfers and other irregular shapes. One device replaces the cumbersome process of traditional "shearing machine+punching machine+drilling machine+manual marking", greatly reducing process flow and semi-finished product accumulation.

2.Servo precision feeding, with hole spacing of no difference in millimeters:
High precision servo motors are used to drive the feeding rollers, combined with pneumatic or hydraulic clamping, to achieve real-time numerical control of the feeding length. When fully automated punching, the repeated positioning accuracy of hole to edge distance and hole to hole spacing is extremely high, completely eliminating accumulated errors and ensuring that the hole position of each angle steel is consistent. The on-site installation of bolts is smooth and unobstructed, improving the quality and installation speed of the project.

3.Flexible programming, one click switching of multiple specifications:
The PLC control system can store hundreds of product formulas, covering various parameter combinations such as different hole diameters, hole distances, hole numbers, workpiece lengths, and even unequal angle steels. When changing products, simply retrieve the program and replace the corresponding punching mold to quickly switch production. No need to manually adjust the support or limit frequently, providing the optimal solution for flexible orders with multiple varieties and small batches.

4.Durable and capable of continuous heavy loads:
The punching body is made of thick steel plates welded and annealed, with extremely strong rigidity, and can withstand dozens of tons of punching force without deformation. The hydraulic system uses high-performance oil pumps and seals, with strong power and low temperature rise. The key punching needles and concave molds are made of high-quality alloy mold steel (such as Cr12MoV, SKD11), which has high hardness and wear resistance after vacuum heat treatment, ensuring that the cut surface remains smooth and burr free even after hundreds of thousands of punching operations.

5.Fully automatic operation, significantly reducing manpower and increasing efficiency:
one operator can supervise the entire line, only responsible for loading materials and stacking finished products. The equipment automatically punches and cuts, greatly reducing labor intensity and reliance on skilled workers. Compared with the traditional decentralized processing mode, the comprehensive labor cost is reduced by more than 60%, while the production capacity is increased several times, and the investment return cycle is significantly shortened.

Contact Us:

Handing over multiple inefficient processes to a smart device and leaving more profit margins for oneself. Punching angle steel forming machine redefines the production method of porous angle steel with integrated technology, making precision, efficiency, and flexible manufacturing your core competitive labels.

Welcome to contact us immediately. Based on the specifications and hole type requirements of your commonly produced angle steel, we can provide a one-on-one equipment configuration plan and detailed quotation to help you enter the fast lane of intelligent profile manufacturing.

Judy Liu
E-mail
Judy Liu