AG Panel Trapezoid Roof Making Machine – Fast & Precise
The AG Panel Trapezoid Roof Making Machine – Fast & Precise is a fully automated production equipment that uses cold bending technology to continuously roll colored coated steel coils or galvanized steel coils into trapezoidal cross-section roof panels. Its finished product has a regular trapezoidal rib and groove structure, which combines structural strength and aesthetic appearance.
The equipment mainly consists of a passive feeding rack (including hydraulic tensioning), a leveling and feeding device, a forming host (multiple sets of rolling systems), a hydraulic punching device, a post forming cutting system, a PLC control system, and a hydraulic station. After the steel coil is unfolded from the feeding rack, it undergoes leveling, precision rolling forming, online punching (installation holes or overlap holes), and cutting to a fixed length. The entire process is completed in one go, achieving high-efficiency continuous production.
Core specification parameters (typical models):
• Applicable materials: color coated steel coil, galvanized steel coil, aluminum magnesium manganese coil (thickness 0.4-0.6mm)
• Forming speed: 10-25 meters/minute (high-speed models can reach up to 30 meters/minute)
• Effective coverage width: 600-1000mm (common models: 750, 820, 840, 900)
• Wave height: 15-60mm (depending on specific tile type)
• Control mode: PLC control system (brand options include Mitsubishi, Siemens, Omron, etc.), color touch screen operation interface
• Main frame: heavy-duty welded steel structure or integral cast steel, ensuring stability during high-speed operation
Application scenarios
Trapezoidal roof tiles are widely used in roof and wall systems of various buildings due to their high strength, good waterproofing, fast installation, and beautiful appearance
1. Industrial buildings (main application areas)
Steel structure industrial plant, processing workshop, logistics warehouse
Trapezoidal tiles serve as roof enclosure panels, combining structural load-bearing and waterproof insulation functions
The wall can be installed horizontally or vertically using tiles of the same series to form a unified building appearance
2. Commercial and public buildings
Large supermarkets, shopping centers, wholesale markets
Exhibition center, sports arena, passenger station, airport terminal building
These large-span buildings have high requirements for the strength and appearance of the roof panels, and trapezoidal tiles can well meet the needs
3. Agriculture and breeding facilities
Agricultural greenhouse, flower planting base
Livestock farms and sheds
Trapezoidal tiles have good anti-corrosion performance (color coated or galvanized treatment) and are suitable for agricultural environments
Core Features
1. High molding accuracy and beautiful tile shape standards
The forming quality of trapezoidal tiles directly determines the installation effect and service life of the roof. The equipment adopts precision designed rolling dies, and each rolling roll undergoes CNC machining, heat treatment, and hard chrome plating treatment to ensure consistent rib height, uniform width, and scratch free surface after tile forming. The formed tiles are tightly overlapped and have excellent waterproof performance.
2. High speed continuous production, leading in efficiency
The fully automated production line has achieved full process automation from discharge to cutting, with a molding speed of up to 10-25 meters per minute, and some high-speed models can even reach 30 meters per minute. Based on daily production, the single shift production capacity can reach 3000-5000 square meters, fully meeting the supply needs of large-scale projects.
3. Integrated punching and cutting, saving labor
The equipment integrates a hydraulic punching device and a tracking cutting system. The punching function can accurately punch installation holes (round or long round holes) at the peak or valley position of tiles. The cutting system adopts hydraulic shearing or pneumatic flying saw, and the cutting section is flat without burrs, without the need for secondary processing.
4. Flexible changeover to meet the needs of multiple specifications
By replacing some of the rollers and adjusting the cutting positioning system, one device can produce trapezoidal tiles of various widths and wave heights. For processing plants with multiple order specifications and small batch sizes, this feature can effectively reduce equipment investment and improve equipment utilization.
5. Durable and sturdy, suitable for long-term high-intensity operations
The main frame adopts a high rigidity welded structure and is equipped with a high-power gearbox transmission system to ensure stability during high load continuous production. The rolling mill is made of GCr15 bearing steel or Cr12MoV mold steel, with a quenching hardness of HRC58-62. Combined with precision grinding and hard chrome plating processes, its service life far exceeds that of ordinary molds.
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The trapezoidal roof tile forming machine, as the core equipment of the steel structure enclosure system production line, provides strong production guarantee for building roof and wall engineering with its efficient, continuous, precise forming, and durable performance advantages. Today, with the increasing popularity of steel structure buildings and the continuous promotion of green buildings, a stable and reliable trapezoidal tile forming machine is an ideal choice for metal enclosure system processing enterprises to improve production capacity, ensure quality, and win the market.
If you need to learn more about the model configuration, technical parameters, or customized solutions, please feel free to consult and exchange further.
