Bondeck Roll Forming Machine – Automatic Steel Deck Production Line

The Bondeck Roll Forming Machine – Automatic Steel Deck Production Line is an efficient cold bending roll production line designed specifically for producing closed steel floor support plates. The equipment uses galvanized or aluminum zinc coated steel coils as raw materials, which are continuously cold-formed through multiple precision rolling mills and automatically cut to a fixed length to directly produce Bondeck closed-end floor slabs that meet building standards. The unique closed reinforcement rib structure of this plate is perfectly combined with the strength of the steel plate itself, which can partially replace traditional load-bearing steel bars, greatly reducing the amount of concrete and steel bars used. It plays a dual role as a load-bearing formwork and load-bearing steel bars in modern steel structure buildings.

The entire production line integrates feeding, guiding, roll forming, hydraulic cutting, and automatic stacking, using PLC or servo control systems to achieve seamless continuous production from steel coils to finished plates. It is an ideal choice for processing steel structure floor slabs.

Application scenarios：

• High rise and super high-rise buildings
The boards produced by Bondeck's closed-end floor slab forming machine are widely used in the floor slab system of high-rise steel structures such as office buildings, hotels, and residential buildings. After the groove of the closed panel is completely closed, the bottom is flat and beautiful, which can be directly used as a ceiling or spray decoration. At the same time, it can withstand construction live loads without the need for full scaffolding, accelerating the construction progress.

• Large span industrial plants and warehouses
Industrial plants, logistics warehouses, etc. have extremely high requirements for floor load and construction speed. The Bondeck floor slab serves as a permanent template, and after installation, concrete can be poured to form an integrated composite floor, greatly reducing the construction period and overall cost.

• Bridges and transportation facilities
In steel-concrete composite structures such as municipal overpasses, overpasses, and pedestrian overpasses, closed end floor slabs can be used as bridge deck bottom formwork or maintenance channel platforms, with the advantages of light weight and high bearing capacity, especially suitable for scenarios that are sensitive to structural weight.

Product Attributes :

Pattern diagram：

Core Features：

1. High precision roll forming with good consistency of plate shape
The rolling mill is forged from high-quality alloy steel and undergoes CNC machining and strict heat treatment, resulting in high surface hardness and strong wear resistance. The rollers of each pass are scientifically designed to ensure minimal dimensional deviations in the waveform, rib height, width, and other dimensions of the slab. The closed ribs are tightly interlocked, and the bonding and adhesion between the slab and concrete are stronger after laying, effectively improving the load-bearing performance of the floor slab composite structure.

2. Fully automatic intelligent control, easy and efficient operation
Adopting an industrial grade PLC control system combined with a touch screen human-machine interface, parameters such as sheet length, production quantity, and cutting size can be preset, and automatic operation can be started with one click. Support servo motor driven fixed length cutting, with an accuracy of ± 1mm, meeting high-precision construction requirements. Some high-end models have remote diagnosis and production data statistics functions, making production management more intelligent.

3. Outstanding production efficiency, stable and reliable
The production line speed can usually reach 10-20 m/min, with a daily output of over 1000 meters of finished boards, fully meeting the fast supply needs of large-scale projects. The overall structure of the machine has been optimized through finite element analysis, with sufficient rigidity and smooth operation. It remains stable even under continuous high-intensity working conditions, with a long service life and low maintenance costs.

4. Flexible changeover and versatile use of one machine
By replacing some of the roller sets or using quick change roller boxes, the same host can quickly switch to produce different specifications of Bondeck plate types (such as closed plates with different rib heights and widths), and can also choose to produce open and tapered floor support plates, achieving multi functionality and protecting your equipment investment.

5. Adequate safety protection and durability
The equipment is equipped with fully enclosed or semi enclosed protective covers, emergency stop buttons, and overload protection devices to fully ensure the safety of operators. The hydraulic system uses well-known brand components, and the cutting tools are precision ground with mold steel, resulting in a smooth and burr free cutting edge that is durable and long-lasting.

Contact Us：

Choosing the Bondeck Roll Forming Machine means choosing precise, efficient, and long-lasting building quality.
Welcome to contact us for equipment quotation and detailed technical solutions. We will tailor the most suitable floor slab cold bending production line for you!