Fully Automatic Top Hat Profile Omega Purlin Roll Forming Machine

The Fully Automatic Top Hat Profile Omega Purlin Roll Forming Machine is an integrated automated production equipment developed to meet the demand for hat shaped steel (with load-bearing capacity, stability, and easy installation) in the field of building steel structures. The core value lies in achieving efficient and precise mass production of hat shaped steel, helping users reduce labor and raw material costs, improve product specification accuracy, and adapt to multiple scenarios such as building material processing, steel structure engineering support, and prefabricated construction production. It is a core production tool for entering the steel market and enhancing production capacity competitiveness.

Core functions and advantages
1.Efficient mass production:
From raw material unwinding, leveling, forming to fixed length cutting, the entire process is automated and continuous, without the need for segmented operations. Batch orders are quickly delivered, solving the pain points of low production efficiency and long delivery time in traditional production.
2.Quality controllable:
The rolling mill forming process is stable, the surface of the finished steel is flat and scratch free, the flange is vertical, the web is straight, the compressive and bending strength meets the standard, and the product qualification rate is over 99%, helping to create a high-quality brand reputation.
3.Easy to operate and maintain:
The operation process is simplified, and ordinary workers can work independently after 1-2 days of training, reducing the threshold for manual skills; Daily maintenance only requires regular cleaning of the rollers and lubrication of transmission components, reducing maintenance costs by 45% and minimizing equipment downtime.
4.Flexible adaptation:
supports personalized specification customization, and can adjust parameters such as steel height, width, and flange size according to project needs, adapting to diverse scenarios such as industrial plant purlins, warehouse support components, and prefabricated building keels, enhancing product market adaptability.

Core application scenarios
1. Industrial plant (single/multi story)
Application areas: Roof purlins, wall substructures, crane beam support components, workshop partition keels
Scenario requirements: It needs to withstand roof loads (rain, snow, equipment), resist wind and earthquake, be easy to install, and adapt to large-span spaces
Equipment adaptation advantages:
Steel sections have strong load-bearing capacity (stable flange and web structures) and can meet the needs of factory buildings with spans of 6-12m;
Dimensional accuracy ± 0.3mm, flat splicing, reducing installation errors;
Support customization of heights ranging from 50-200mm, suitable for different factory heights and load levels.
2. Warehousing and logistics center (including high standard warehouses and cold chain warehouses)
Application areas: Roof main and secondary purlins, shelf support columns, insulation wall studs, cold storage enclosure structures
Scenario requirements: Need to balance load-bearing (shelf/cargo load), insulation and sealing (cold chain scenario), and rapid construction (rush to meet the deadline)
Equipment adaptation advantages:
Compatible with anti-corrosion materials such as galvanized sheet and color coated sheet, suitable for the moisture-proof and anti-corrosion needs of cold chain storage;
Capable of producing 800-1500 meters per hour, it can quickly supply large quantities of steel to ensure construction progress;
The utilization rate of raw materials is over 98%, reducing the cost of raw materials in large-scale scenarios.

Pattern diagram:

Finished product image:

Product Attributes:
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1.Formed Material
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PPGI,GI,AI
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Thickness:1.5-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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16 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Machine Image:



