Drywall Metal Stud CU track Making Machine Steel Roll Forming Machine

In the construction industry, as an important component of building structure, the quality and production efficiency of keel directly affect the progress and quality of the entire construction project. As a professional equipment for the production of keel, CU keel machine has become the first choice of many construction enterprises and building materials manufacturers with its advanced technology, efficient performance and diversified functions.
Equipment functions and characteristics:
1.Highly automated production process
The CU keel machine has a highly automated production function, from the unloading and feeding of raw materials, to forming, shearing, palletizing and packing, the whole process is completed in one go, without too much manual intervention. This not only greatly improves production efficiency, but also effectively reduces labor costs. For example, in some large building materials production plants, the use of CU keel machines has increased production efficiency by several times, while labor input has been reduced by more than half.
2.Multi-specification automatic control variable section adjustment design
The equipment has a multi-specification automatic control variable cross-section adjustment design, which can flexibly meet the diverse needs of different users and different projects. Whether it is a "C/U-shaped partition keel" used for the interior building decoration of factories, office buildings, offices and other places, or a specific specification keel required for light steel green energy-saving buildings and modular buildings, the CU keel machine can easily cope with it. By entering the corresponding parameters in the control system, the machine can quickly adjust and produce a keel product that meets the requirements.
3. Stable and reliable control system
The CU keel machine uses advanced electronic components to build a control system, which has excellent stability. Even in long-term, high-intensity working conditions, the equipment can operate stably, which greatly reduces the frequency of failures. For example, its PLC controllers usually use high-precision products such as Delta and Schneider, and Delta's heavy-duty inverters are used for frequency converters, which not only operate efficiently and stably, but also have a long service life and low failure rate. At the same time, the machine is also equipped with a touchscreen operation interface, the operator only needs to enter the production data on the screen, and the machine can automatically complete the production requirements, which is very convenient to operate.

The field of application:
1.Interior building decoration
In factories, office buildings, offices, large and medium-sized shopping centers, shopping malls, supermarkets and other interior building decoration projects, the "C/U partition keel" produced by CU keel machine is widely used. As the supporting frame of indoor partitions, ceilings and other decorative structures, these keels have the advantages of light weight, high strength and easy installation, which can effectively improve the quality and efficiency of interior decoration, and provide beautiful and stable decorative effects for indoor space.
2. Light steel green energy-saving buildings
With the continuous improvement of the construction industry's requirements for energy conservation and environmental protection, light steel green energy-saving buildings are becoming more and more popular. As the main structural component of light steel green energy-saving buildings, the light steel keel produced by CU keel machine has good thermal insulation and sound insulation performance, which can effectively reduce the energy consumption of buildings. At the same time, the high strength and lightweight characteristics of the light steel keel make the building greatly reduce its own weight and reduce the cost of infrastructure construction under the premise of ensuring structural safety, which provides strong support for the development of light steel green energy-saving buildings.
3.Modular buildings
In the field of modular construction, the CU keel machine also plays an important role. Modular buildings have the advantages of fast construction, controllable quality, and reusability, and high-quality keel materials are the key to achieving these advantages. The CU keel machine can produce keel products with high precision and stable quality, which meets the requirements of modular construction for standardized and high-precision components. By using the keel produced by the CU keel machine, the various modules of the modular building can be assembled together quickly and accurately, which greatly improves the production and construction efficiency of the modular building and promotes the wide application of the modular building.

Product Attributes :
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1.Formed Material
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GI
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Thickness:0.4-0.8 mm
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2.Decoiler
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Hydraulic automatic decoiler
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Electric double head decoiler
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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50 mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3 T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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5.5 KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40m/min(customized)
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Speed is adjustable according to customer's request
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The key technical parameters of the equipment:
1. The scope of adaptation of the material
The thickness of the material that can be processed by the CU keel machine is generally between 0.8 - 1.6mm, which can adapt to a variety of common metal plates, such as galvanized sheets, color steel plates, aluminum plates, stainless steel plates, etc. This allows the equipment to be used in different construction projects and application scenarios to meet diverse building needs.
2. Forming pass and speed
The forming passes of the equipment are usually about 15 passes, and the shape and dimensional accuracy of the keel are ensured through a series of precise cold-forming processes. In terms of molding speed, it can generally reach 15 - 18 m/min, which achieves high production efficiency while ensuring product quality. Of course, the specific molding speed can also be flexibly adjusted according to the actual production needs through the frequency conversion speed regulation device.
3. Roller and cutter assembly
(1)Roller assembly: The diameter of the spindle is generally φ80mm (φ55/70mm for some models), and it is made of 45# round steel, which has sufficient strength and rigidity to ensure stable work under high-speed operation and strong pressure. The roller material is usually heat-treated, and after finishing turning, hard chrome plating and mirror polishing are carried out, which not only improves the wear resistance of the roller, but also makes the surface of the formed keel smoother and smoother.
(2)Cutter assembly: The cutter material is mostly Cr12Mov, which is made by a special heat treatment process, and its shear life is more than 1 million times, and the performance is very good. The rear scissor holder is made of Q235 steel plate, which is annealed after rough milling and then finished, which ensures the stability of the cutter during work and the flatness of the incision, so that the cutting surface of the keel is smooth and without deformation. Some of the equipment is also equipped with upper and lower oblique shear devices and cast iron tool holders, which have obvious shock absorption effect and strong impact resistance, which further improves the shear quality and the service life of the equipment.



