Fully Automatic CZ Purlin lntegrated Machine Adjustable Before Shearing for Steel Frame

In the development process of modern architecture and manufacturing, with the acceleration of urbanization and the deepening of the Industry 4.0 wave, the demand for steel has shown an explosive growth trend. This demand is not only reflected in the significant increase in quantity, but also puts forward almost stringent requirements for its quality stability, specification diversity, and processing efficiency. Taking the field of high-rise buildings as an example, super high-rise steel structure buildings have extremely high requirements for the strength, toughness, and dimensional accuracy of steel sections, and traditional processing methods are no longer able to meet complex mechanical performance standards; In the fields of precision manufacturing such as automobile manufacturing and bridge construction, new challenges have been posed to the specification accuracy, surface quality, and mass production efficiency of steel sections. As an outstanding representative in the field of steel processing, the high-quality CZ steel integrated machine, with its intelligent numerical control system, high-precision rolling process, and modular design concept, has achieved full process automation production from raw material feeding to finished product forming. It not only greatly improves processing accuracy and production efficiency, but also meets diverse market demands through flexible specification switching functions. It is becoming a key support for many enterprises to break through production capacity bottlenecks and enhance core competitiveness. ​

Product Attributes :

1.Formed Material
GI
Thickness:1.5-3 mm  (standard)
2.Decoiler
3 Tons Hydraulic automatic decoiler
3 Tons Manual decoiler(will give you as free)
3.Main body
Roller station
20 rows (As your requirement)
 Diameter of shaft
80 mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
400 H steel
Drive
Gear and chains transmission
Dimension(L*W*H)
15000*1800*1600(customize)
Weight
15T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
11KW*2 sets,Siemens brand
Hydraulic system power
15 KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
25 m/min
The speed depends on the shape of the tile and the thickness of the material.

1.Excellent features forge extraordinary quality

(1) Quick changeover, efficient and flexible
One of the biggest features of the high-quality CZ steel integrated machine is its ability to quickly change the type. Traditional steel processing equipment often requires a lot of time for mold replacement and debugging when switching between different specifications of C-shaped or Z-shaped steel production, which seriously affects production efficiency. And this type of all-in-one machine can complete any type change operation in just three minutes through carefully designed structure and advanced control system. For example, Nantong Huaheng's servo CZ integrated machine is equipped with 13 sets of CZ exchange modules in its main forming unit. Operators only need to issue commands through electric buttons, and the equipment can automatically and accurately adjust the specifications and seamlessly switch between the production process of C-shaped and Z-shaped steel, greatly improving the flexibility and efficiency of production. ​
(2) Accurate adjustment, millimeter level precision
The high-quality CZ steel integrated machine can achieve precise adjustment of the dimensions of key parts such as the web plate, flange, and flange edge of the steel section in millimeters. This feature is due to its precise mechanical processing technology and advanced numerical control adjustment system. Taking a well-known brand of all-in-one machine as an example, during the production process, operators can easily input the required size parameters on the control interface according to actual needs. The high-precision adjustment device inside the equipment can quickly respond and make precise adjustments to the relevant components, ensuring that every CZ steel produced strictly meets the preset standards and meets the strict requirements of various high standard engineering projects for steel size accuracy. ​
(3) Innovative structure, stable and reliable
The use of coaxial design is another prominent feature of high-quality CZ steel integrated machines. This design effectively reduces the problem of shaft breakage that may occur due to traditional non coaxial structures, as well as the resulting unequal height on both sides. The coaxial design ensures that the force on each component of the equipment is more uniform during operation, and the power transmission is smoother and more efficient. From the perspective of mechanical principles, coaxial structures can reduce the mechanical stress concentration points during equipment operation, extend the service life of key components such as main shafts and rollers, and ensure the consistency and stability of the geometric dimensions of the produced CZ steel, greatly improving product quality. ​
(4) Advanced molding, quality assurance
In terms of molding process, the all-in-one machine adopts advanced multi pass molding technology. The raw material steel strip is gradually and accurately bent and shaped into the desired C or Z shape through a series of carefully designed rollers. The rolling mill and spindle are made of high-quality materials and undergo multiple complex processes such as CNC machining, heat treatment, polishing, and electroplating. High quality materials ensure the durability of the equipment under long-term high-intensity operation, while advanced processing technology ensures high precision and smoothness of the rolling mill surface, making the formed steel not only precise in size, but also neat in appearance, fully complying with strict standards in the fields of high-quality construction and industrial manufacturing. ​

2.Unique highlights lead the forefront of the industry

(1) Intelligent control, easy to operate
The high-quality CZ steel integrated machine is equipped with an advanced intelligent control system, with a PLC controller as the core and an intuitive and easy-to-use human-machine interface (HMI). Operators can easily set various production parameters through HMI, such as specifications, lengths, hole positions, etc. of steel sections, and can monitor the operating status of equipment in real time, including speed, output, fault alarms, etc. For example, when it is necessary to produce CZ steel with a specific length and hole distribution, the operator only needs to accurately input the corresponding values on the HMI interface, and the PLC controller will quickly and accurately control the feeding, forming, punching, and cutting of the equipment according to the preset program, achieving automated production, greatly reducing operational difficulty, and improving production efficiency. ​
(2) Green and environmentally friendly, energy-saving and efficient
In the current era of increasing environmental awareness, green environmental protection and energy efficiency have become important trends in equipment development, and high-quality CZ steel integrated machines have shown outstanding performance in this regard. On the one hand, the equipment is designed with full consideration of energy efficiency, using energy-saving motors and advanced transmission systems, effectively reducing energy consumption. Taking a certain all-in-one machine as an example, its discharge speed can reach up to 30 meters per minute (adjusted according to the number of holes drilled), while ensuring efficient production, its energy consumption is at a relatively low level in the industry. On the other hand, this type of all-in-one machine adheres to the green design concept of "recyclable and reusable construction materials", and produces CZ steel products with high safety factors, good comfort, short construction time, strong seismic resistance, and other characteristics, which fully comply with the national promotion of "green, environmental protection, and economic" sustainable development requirements. ​
(3) Multi functional integration, one machine with multiple uses
Some high-quality CZ steel integrated machines also innovatively integrate multiple functions, achieving multi use in one machine. For example, the industry innovation masterpiece launched by Dawn Manufacturing - the CZ interchangeable all-in-one machine integrating high-precision bending technology, has completely changed the traditional configuration mode of "host+bending machine". This equipment is not only capable of producing conventional C-shaped and Z-shaped steel, but also integrates an online automatic bending device for C-shaped steel, with a maximum bending radius of up to 20 meters, suitable for large-span forming needs. This multifunctional integrated design reduces workstation turnover, saves production space, and enables one-step upgrading of production capacity and cost reduction to increase efficiency. ​
(4) High quality accessories, stable operation
To ensure the stable operation and long-term durability of the equipment, the selection of key components for high-quality CZ steel integrated machines is extremely strict. The core components such as hydraulic system, drive motor, and reducer are all made of well-known brand products. Taking servo motor drive as an example, Changzhou Xintao reducer combined with 22KW servo motor provides strong and stable power output for the equipment, ensuring smooth operation at high speeds while achieving high efficiency and energy saving. In terms of hydraulic systems, selecting high-performance branded products ensures the accuracy and reliability of punching, shearing, and other actions, effectively reducing the probability of equipment failure and extending the overall service life of the equipment. ​

3.Widely applied to support the development of multiple fields

(1) Building a solid foundation in the field of architecture
In the construction industry, especially in steel structure buildings, CZ steel is widely used in the construction of roof and wall purlins. The high-quality CZ steel integrated machine produces C-type and Z-type purlins, which provide solid guarantees for the safety and stability of building structures with their precise dimensions, excellent quality, and stable performance. Whether it is large industrial plants, commercial complexes, or residential buildings, the products produced by CZ steel integrated machines can be seen. Its fast changeover and efficient production capacity can quickly meet the needs of different construction projects for various specifications of purlins, greatly shortening the construction period. ​
(2) Manufacturing industry: supporting the backbone of industry
The manufacturing industry has extremely high requirements for high precision and quality of components, and the steel produced by CZ steel integrated machines plays an important role in industries such as mechanical manufacturing and automobile manufacturing. For example, in the manufacturing of equipment frames, support structures, and other components, CZ steel produced by the integrated machine can provide good strength and accuracy, ensuring the stability and reliability of the equipment during long-term use. At the same time, the efficient production capacity of all-in-one machines can timely supply sufficient raw materials for manufacturing enterprises, meet large-scale production needs, help enterprises improve production efficiency, and enhance market competitiveness. ​
(3) Warehousing and Logistics: Creating Efficient Spaces
As an important facility in the warehousing and logistics industry, the quality of storage shelves directly affects the efficiency of warehouse space utilization and the safety of goods storage. The customized C-shaped and Z-shaped steel produced by CZ steel integrated machine can provide suitable specifications and performance according to the design requirements of storage shelves. By high-precision processing and stable quality, we ensure the load-bearing capacity and stability of the shelves, creating an efficient and safe storage environment for the warehousing and logistics industry. ​
(4) Agricultural sector: Assisting in the construction of agricultural facilities
In the field of agriculture, the construction of agricultural greenhouses cannot be separated from high-quality structural materials. The steel produced by CZ steel integrated machine has become an ideal choice for agricultural greenhouse skeleton due to its good corrosion resistance, strength, and customizability. The all-in-one machine can produce corresponding specifications of CZ steel according to the climate conditions and greenhouse design requirements of different regions, helping farmers build stable and durable agricultural greenhouses and promoting the development of agricultural production. ​
The high-quality CZ steel integrated machine, with its outstanding characteristics, unique highlights, and wide application fields, is profoundly influencing and promoting the development of multiple industries such as construction, manufacturing, warehousing and logistics, and agriculture. In the future, with the continuous advancement and innovation of technology, we believe that CZ steel integrated machines will continue to bring more value and surprises to various industries. ​

Judy Liu
E-mail
Judy Liu