C Steel Stud Framing System Roll Forming Machine
The C Steel Stud Framing System Roll Forming Machine based on cold bending forming technology. It mainly processes metal coils or plates into standardized profiles with a "C" cross-section (commonly known as C-type keels or C-type steel) through continuous multi pass rolling and precise control. As a fundamental processing equipment in the fields of steel structure and building decoration, it has become a key equipment for achieving large-scale and standardized production of metal profiles with its core advantages of "efficient forming, precise shape control, and flexible adaptation".
Pattern diagram:
Product Attributes ：
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.5-1.2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gear transmission
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Dimension(L*W*H)
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7800*800*1200(customize)
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Weight
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About 4.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW*2 sets
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-100m/min(customized)
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Different speed designs for options.
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Core technical features
1.Efficient mass production capability:
The molding speed can reach 10-40m/min, and 200-300 standard C-shaped keels can be processed per hour, which is more than 30% more efficient than traditional equipment and supports 24-hour continuous operation;
2.Flexible adaptability:
A single set of equipment can produce C-shaped profiles with different specifications of 80mm-300mm through roller position adjustment, suitable for various materials such as galvanized sheet and cold-rolled steel, meeting the needs of multiple fields such as construction and home appliances;
3.Precision shape control advantage:
relying on multi pass rolling and servo positioning technology, the finished profiles have high flatness, small dimensional deviation, and tensile bending and compression performance meet national building structure standards;
4.Convenience of operation:
Adopting a touch screen human-computer interaction interface, it has parameter memory and fault self diagnosis functions. Workers can start working after simple training, greatly reducing labor costs.
Core working principle
The operation of the C Steel Stud Framing System Roll Forming Machine follows the logic of "gradual forming and full process controllability", and the core completes profile processing through three major steps:
1.Raw material pretreatment:
Metal coils (or sheets) such as galvanized steel sheets and cold-rolled steel strips are fed into the equipment through a passive loading rack, and the internal stress of the materials is eliminated by a leveling device to ensure that the feed is smooth and without warping;
2.Multi pass roll forming:
After leveling, the metal material enters the forming host and passes through 12-14 rows of precision arranged forming roller groups. Each roller position achieves incremental bending - horizontal roller shaping flanges, vertical roller shaping web plates, gradually processing the flat plate into a C-shaped section to avoid material deformation or cracking caused by one-time bending;
3.Precise cutting and punching:
After forming, the continuous C-shaped profile is precisely cut according to the preset length by an automatic flying saw or hydraulic cutting device controlled by PLC. At the same time, the installation hole processing can be completed synchronously through the punching module, without manual intervention throughout the process.
