RC-1 RC-2 High speed Resilient Furring Channel roll forming machine
The High speed Resilient Furring Channel roll forming machine has the core advantages of "high efficiency, precision, flexibility, and intelligence". It can not only greatly improve the production efficiency and product quality of keels, but also help enterprises reduce labor costs and management difficulties. It is an ideal equipment for modern building materials production enterprises to achieve large-scale and high-quality production. Whether it is large-scale production of large building materials groups or flexible order demands of small and medium-sized enterprises, this equipment can provide adaptive solutions to help enterprises gain an advantage in fierce market competition.
Pattern diagram:
Finished product image:
Product Attributes ：
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1.Formed Material
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GI/GL
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Thickness:0.4-0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Punching device
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Punching type
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High speed rotary punch
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4.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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5.Cutting device
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Cutting type
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Hydraulic servo motor drived flying shear
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6.Power
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Motor Power
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7.5KW*2 sets
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Hydraulic system power
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7.5KW
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7.Voltage
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380V 50Hz 3Phase
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As your requirement
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8.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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9.Forming Speed
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max 70m/min include punching holes
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Speed is adjustable according to customer's request
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Core technological advantages: efficient, precise, and stable
1. Ultra high production efficiency to meet large-scale production capacity demands
The equipment adopts a "continuous rolling and punching integration" design, without interrupting the production process. The production line speed can reach 15-30 meters per minute (adjusted according to the specifications of the keel), and the daily (8-hour) production capacity can reach up to 48000 square meters, which is 3-5 times more efficient than traditional single machine processing. At the same time, the device supports 24-hour continuous operation, significantly reducing production capacity bottlenecks.
2. High precision molding and punching to ensure product quality
Molding accuracy: Imported servo motors are used to control the pressure and conveying speed of the rolling mold. The tolerance of the keel section size is controlled within ± 0.1mm, and the straightness is ≤ 1mm/m to avoid installation difficulties caused by dimensional deviations;
Punching accuracy: Equipped with a CNC system and high-definition positioning camera, the hole position is automatically calibrated. The punching diameter error is ≤± 0.05mm, and the hole spacing error is ≤± 0.1mm, ensuring the stability of the keel connection;
Surface quality: The rolling mold is treated with chrome plating technology, with a hardness of HRC60 or above, reducing surface scratches on the steel strip. At the same time, a protective film bonding mechanism can be configured according to needs to enhance the appearance and texture of the product.
3. Multi specification compatibility, flexible response to market demand
The device supports quick switching between multiple types and specifications of keel, including:
Types: Ceiling keel (main keel, secondary keel), partition keel (vertical keel, horizontal keel), fireproof keel, seismic keel, etc;
Specifications: Width 50-100mm, height 15-50mm, thickness 0.3-1.2mm (adjusted according to the raw steel strip);
Switching efficiency: By using the CNC system to call the mold parameters with one click, replacing the core mold only takes 30-60 minutes, without the need for large-scale adjustment of equipment structure, meeting the needs of small and multiple batch orders.
4. Automation and intelligence reduce labor costs
Fully automatic operation: The production line only requires 1-2 operators (responsible for raw material feeding and finished product receiving), and the equipment is equipped with automatic feeding, automatic correction, and automatic fault alarm functions, reducing manual intervention;
Intelligent monitoring: equipped with industrial touch screen and data acquisition system, real-time display of production speed, capacity, qualification rate and other data, supporting data export and remote monitoring, facilitating production management and quality traceability;
Safety protection: Safety barriers and guardrails are installed around the equipment to automatically shut down when the human body approaches the dangerous area, ensuring the safety of operators.
5. Stable and durable, reducing maintenance costs in the later stage
Core components: The rolling mold is forged from high-quality alloy steel, with a service life of over 1 million meters; Key components such as servo motors, reducers, and punching tools are all selected from internationally renowned brands to ensure the stability of equipment operation;
Structural design: The fuselage is made of welded steel structure, which has undergone aging treatment to eliminate internal stress. The fuselage has strong rigidity and reduces operational vibration; Simultaneously configuring an automatic lubrication system, regularly adding lubricating oil to key components to extend their service life;
