Full Automatic Photovoltaic Bracket Roll Forming Machine
The Full Automatic Photovoltaic Bracket Roll Forming Machine is an automated device specifically designed for the production of photovoltaic mounting structures. It efficiently and accurately processes raw materials such as steel strips into various types of photovoltaic mounting structural components, widely used in ground-mounted power stations, rooftop photovoltaic projects, and other applications.In the wave of global energy transition, the photovoltaic industry is rising with unstoppable momentum, and photovoltaic mounting systems, as the "steel backbone" of photovoltaic power stations, are the key to supporting this green cause. Though seemingly ordinary, they bear the crucial responsibility of supporting and securing photovoltaic modules, directly determining the stability, power generation efficiency, and service life of photovoltaic power stations.
Pattern diagram:
Product Attributes :
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1.Formed Material
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GI
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Thickness:1.5-2.5mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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130mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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customize
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Weight
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About 6.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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20m/min(customized)
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Speed is adjustable according to customer’s request
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Working flow：
Uncoiling with feeding & Leveler feeder → Punch press with servo feeder → Roll former →Hydraulic flying cut →Auto stacker
Application Scenario:
• Construction of large-scale photovoltaic bases:
in large-scale ground power station projects such as the Northwest Desert and North China Plain, tens of thousands of tons of supports need to be quickly supplied, and the automated production line can realize 24-hour continuous operation, with a daily output of tens of tons.
• Distributed photovoltaic project support:
providing lightweight, small batch customized brackets for industrial and commercial roofs, agricultural greenhouses, and other scenarios to meet diverse installation needs.
• Overseas export manufacturing:
Targeting markets in Southeast Asia, the Middle East, South America, etc., our equipment can produce bracket products that meet international certification standards such as UL, TUV, CE, etc., helping enterprises go global.
Core Features：
1.Fully automatic CNC operation:
Using a PLC control system, the entire process from feeding, forming, cutting to palletizing is automated, reducing manual intervention and improving production stability.
2.High precision cold bending forming:
By continuously deforming through multiple roller pressing molds, the cross-sectional size errors of C-shaped, U-shaped and other shapes are ensured to be extremely small, meeting the strict requirements of photovoltaic brackets for structural strength and installation matching.
3.Seismic and weather resistant design:
The equipment body is constructed with high-strength materials such as 300H steel, suitable for 5500W high-power operation, and can operate stably for a long time under complex working conditions.
4.Support customized production:
It can be flexibly adjusted according to customers' requirements for bracket length, hole spacing, thickness, and other parameters, adapting to different terrains and installation scenarios.
5.Intelligent detection and alarm system:
Integrated online detection function, real-time monitoring of material quality and forming accuracy, automatic shutdown alarm in case of abnormalities, ensuring the qualification rate of finished products.
