Flower Cut Glazed Tile Rolling Forming Machine

In the field of building materials, glazed tiles are favored for their beautiful and durable properties. As a key equipment for the production of glazed tiles, the glazed tile machine is bringing new vitality to the industry with its unique functions and efficient performance.The flower-cut glazed tile machine adopts advanced cold-roll forming technology, combined with digital control, to achieve a precise and efficient production process. The workflow is roughly as follows: First, raw materials such as galvanized steel, color steel or aluminum are placed at the inlet of the machine. Driven by an electric motor, the raw material is gradually rolled and formed through a series of roller tables. In this process, multiple sets of servo motor-driven rolling dies, under the precise adjustment of the digital control system, accurately process the material according to the preset parameters, and shape it into specific waves and shapes, similar to the style of traditional glazed tiles. Different from ordinary glazed tile machine, the flower-cut glazed tile machine has unique characteristics in the cutting process. It is equipped with a flower cutting device, which consists of high-precision cutting tools and flexible movement mechanism. When the formed glazed tile material is conveyed to the cutting area, the cutting tool carries out fast and accurate cutting action according to the set pattern and size under the command of the control system. For example, a variety of complex patterns and shapes can be cut, such as diamonds, circles, petals, etc., to add a unique decorative effect to the glazed tiles. The entire cutting process is precisely controlled by a computer program to ensure that the pattern of each glazed tile is highly consistent and the error is minimal.

Significant advantages:
1.Efficient production, race against time:
The glazed tile machine uses an automated production line and an intelligent control system, with a PLC (programmable logic controller) and an intuitive touch screen operation interface, which can easily realize automated production and real-time monitoring. Not only is the molding speed fast, but the cutting process is also extremely efficient and smooth. Its cutting tools can quickly complete the cutting of complex patterns under the precise instructions of the computer program, which greatly shortens the production cycle. Compared with the traditional handmade or ordinary glazed tile machine production, the production efficiency of the flower-cut glazed tile machine is increased geometrically, and a large number of glazed tiles with exquisite patterns can be produced in a short time, which can easily meet the urgent needs of large-scale engineering construction.
2.Excellent quality, consistent:
the equipment is equipped with advanced hydraulic system and well-designed precision molds, and the high-strength wear-resistant rollers and molds used can ensure that the glazed tiles are highly flat during the pressing process, eliminating deformation, scratches and other defects, and making the surface of the product smooth and beautiful. The cutter of the cut part is made of high-quality alloy steel, and after a special heat treatment process, it has extremely high hardness and wear resistance, and can still keep the blade sharp in the long-term high-intensity cutting work, so as to ensure that the cutting edge is neat and smooth, so that the overall quality of the glazed tile can reach an excellent level, and meet the strict requirements of various high-end construction projects for product quality.
3.Rich in functions and "changing" at will:
one of the outstanding advantages of the flower-cut glazed tile machine is its powerful functional diversity. It is not only capable of producing conventional glazed tiles, but also produces glazed tiles with flowers in various sizes, shapes and colors by flexibly changing different cutting molds and precisely adjusting the cutting parameters. Whether it is the simple and generous pattern pursued by modern minimalist style architecture, or the exquisite and complex patterns required by classical and elegant traditional buildings, the flower-cut glazed tile machine can be perfectly adapted, fully meet the needs of different architectural styles and customers, and provide a broad creative space for architectural design.
4.Easy to operate, easy to use:
The device has a user-friendly human-computer interface and a simple and intuitive parameterization process. Even operators without technical expertise can quickly become familiar with and become proficient in operation in a short period of time. The daily maintenance of the equipment is also relatively simple, and the design of each component fully considers the convenience of disassembly and replacement, which effectively reduces the maintenance cost and difficulty. Taking the replacement of cutting tools as an example, it can be completed quickly with just a few simple routine operations, which greatly improves the convenience of using the equipment and ensures that the production work can be carried out continuously and efficiently.
5.Convenient transportation and flexible positioning:
the design of the glazed tile machine fully considers the convenience of transportation and installation, its small size, light weight, whether it is mobile or transportation is very convenient, and occupies very little space. This feature enables it to be flexibly transferred and quickly installed between different construction sites, whether it is a small building renovation project or a large-scale new project, the glazed tile machine can be quickly put in place and put into production, providing a solid guarantee for the smooth progress of the project, and effectively improving the production efficiency and the overall progress control ability of the project.

Applications:
1.Restoration and reconstruction of ancient buildings:
In the restoration and reconstruction projects of ancient buildings, the glazed tiles with traditional flower patterns produced by the glazed tile machine can perfectly restore the style of ancient buildings and maintain their historical charm and cultural value. Its precise pattern cutting makes the glazed tiles complement the overall style of the ancient building, providing strong support for the protection and inheritance of the ancient building.
2.High-end Residences and Villas:
For high-end residential and villa projects that pursue high-quality life and unique architectural styles, the glazed tiles produced by Flower Cutting Glazed Tile Machine add unique charm and artistic value to the building with its exquisite flower type and excellent quality. Different patterns can be customized according to the owner's preferences and the overall design of the building, creating a unique living space.
3.Commercial buildings and cultural tourism projects:
In commercial buildings and cultural tourism projects, the glazed tiles produced by the glazed tile machine can attract more attention and enhance the recognition and attractiveness of the building. For example, in cultural tourism projects such as ancient towns and folk villages, glazed tiles with traditional flower patterns can create a strong cultural atmosphere; In modern buildings such as commercial complexes, novel and unique flower-shaped glazed tiles can show the fashion and personality of the building.
As an innovative equipment in the field of glazed tile production, the glazed tile cutting machine has brought new development opportunities to the building materials industry with its efficient, accurate and diversified characteristics. With the continuous progress of technology and the growing market demand, the flower-cut glazed tile machine is expected to play a greater role in the future and promote the development of the construction industry in a more beautiful and personalized direction.

Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.3-0.8mm Width:1000mm/1250mm(customized)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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13 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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400 H steel
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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9500*1600*1600(customize)
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Weight
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11T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11KW
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Hydraulic system power
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15KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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8-9m/min
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The speed depends on the shape of the tile and the thickness of the material.
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